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16

START UP MANUAL

QUICK LOAD SERVO III

4.

MECHANICAL SETTINGS AND OPTIONAL ACCESSORIES

4.1

Feeding pusher

Three feeding pushers are necessary to cover the entire range of the Quick Load Servo II
bar feed system. Each pusher has a defined range of operation : 

Pusher diameter

Ordering Nr

Diameter Range

**6,35 mm (1/4")

*021.011.022 / 6

6 mm - 15 mm 

 

(1/4" - 1/2")

12 mm (1/2")

*021.011.062

16 mm - 32 mm (>2/3" - 1 1/4")

25 mm (1")

*021.011.022 / 25

33 mm - 120 mm (>1 1/4" - 4,7")

*

This ordering number corresponds to the complete pusher, with all of the elements
indicated below. When a feeding pusher is ordered for the first time, use this
number.

**

2 extra roller supports, intended to bolster the support of bars of small diameter, are
furnished with the 6.35 mm diameter pushers. Their placement on the loading table
will be determined by the length of the bars to be loaded.

Replacement :

Bring the loading channel into working
mode position (down position), then place
the bar feed system into the STOP mode
(remote station).

1.

Loosen the fastening screws (A)
sufficiently to free the groove (C)
that holds the pusher (B) in the
connecting piece (D).

2.

Slide the pusher forward by making
into the guide bushing (E).

3.

When the rear of the pusher is
sufficiently loosened to be able to
remove it, pull the guide bushing 
(E) toward the back to dislodge it.

4.

The pusher is now free and can be
removed.

Place the new pusher into the
opening, and insert the guide
bushing.

Introduce the rear of the pusher
into the connection piece and push
to a stop.

Tighten the fastening screws so that they lodge into the groove of the pusher.

Check to see that the mechanical stop sleeve is properly positioned (see next
section)

Summary of Contents for QUICK LOAD SERVO S3

Page 1: ...UP MANUAL START UP MANUAL START UP MANUAL Serial Nr LNS AMERICA INC USA 4621 East Tech Drive CINCINNATI OHIO 4524 Tel 1 513 528 56 74 Fax 1 513 528 57 33 http www lnsamerica com E mail parts service l...

Page 2: ...le 1 Set up for round bars 8 3 2 Example 2 Set up for hexagonal bars 10 3 3 Example 3 Set up for square bars 12 3 4 Example 4 Set up for others bars 14 4 MECHANICAL SETTINGS AND OPTIONAL ACCESSORIES 1...

Page 3: ...divided into 4 categories Settings related to installation C End of bar position C Top cut position Settings related to bar stock and machined parts C Example 1 Set up for round bars C Example 2 Set...

Page 4: ...provide minimum bar stock remnant Regardless of the length of the bars or parts the end of bar position is always the same In very special cases a different end of bar setting needs to be selected Th...

Page 5: ...o bar stock in the loading channel icon icon TEACH IN By offset correction C Press the key attributed to the icon The display reads the current end of bar position C Enter the correction value with th...

Page 6: ...the icon TEACH IN The display reads the current end of bar position C Press the key FWD and advance the pusher to the desired position see previous page C To validate the new end of bar position keep...

Page 7: ...nce between the measuring cell and the position of the material in the lathe clamping device With this system the setting is the same for any bar length Top cut position setting Important Before handl...

Page 8: ...icon to add the value or the key attributed to the icon to subtract it The display reads the new top cut position C To exit the top cut set mode press the key attributed to the icon ESC TEACH IN By t...

Page 9: ...ed 55 0 mm Thickness of the cutoff tool 2 0 mm a Set up of parameters Conditions The loading table is in low position 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press...

Page 10: ...lowing text On the keypad enter 570 which represents the sum of the bar length and the thickness of the cutoff tool Press the ENTER key twice to store the data Press the ESC key to exit the set up fun...

Page 11: ...hickness of the cutoff tool 2 0 mm a Set up of parameters Conditions The loading table is in low position 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press the MENU key...

Page 12: ...d enter 390 which represents the sum of the bar length and the thickness of the cutoff tool Press the ENTER key twice to store the data Press the ESC key to exit the set up functions b Mechanical sett...

Page 13: ...ion 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press the MENU key the remote command displays the following text Press the ENTER key the remote command displays the fo...

Page 14: ...kness of the cutoff tool Press the ENTER key twice to store the data Press the ESC key to exit the set up functions b Mechanical settings C Install the 25 mm diameter pusher see point 4 1 C If the sto...

Page 15: ...ff tool 2 0 mm a Set up of parameters Conditions The loading table is in low position 2 bars of the new diameter are on the loading table Bar feeder in STOP mode Press the MENU key the remote command...

Page 16: ...that the loading table will have to be adjusted in manual mode Follow the instructions of point 4 2 to calibrate the loading table manually b Mechanical settings C Install the correct pusher adapted...

Page 17: ...eter pushers Their placement on the loading table will be determined by the length of the bars to be loaded Replacement Bring the loading channel into working mode position down position then place th...

Page 18: ...g pusher is immediately stopped Procedure Bring the loading channel into work position down position Open the main access cover Undo the set screws A of the stop sleeve Close the main access cover Mov...

Page 19: ...e consists in replacing the head of the pusher C with a special nose D 130 mm in diameter available for pusher 25 mm only Des Ord Nr Description D 021 11 104 130 130mm disk To feed properly inside the...

Page 20: ...command offers icon F4 Forward To obtain the icon F3 Adjust the height of the loading table press the 1 key 4 Press the F3 key 5 Four icons are displayed F1 raise the table F2 ESC exit without saving...

Page 21: ...he slope of the table varies If the range of adjustment is not enough remove the pin B lift and place the table on the next hole and replace the pin 4 4 Loading fingers set up The slope of the table b...

Page 22: ...C Place two bars D on the table against the loading fingers E C Load manually to check the adjustment Fingers set up for loading round bars C Adjust the slope of the table to the round bar loading po...

Page 23: ...iameter of the bar diameter of the bar 1 mm but should always be larger than that of the diameter of the feeding pusher To guarantee that the small feeding pushers dia 6 35 and dia 12 mm do not come i...

Page 24: ...indle orientation When the material is located in the loading channel it is kept so to speak in position The profile of the clamping device should be positioned with regard to the profile of the bar I...

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