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23

BRUSH CUTTER

TROUBLESHOOTING

COMMON PROBLEMS

COMMON CAUSES

ENGINE WILL NOT START.

(Check the Engine Manual for more 
details.)

• 

Refer to the section “Operation” in this manual to verify engine 
starting procedure.

• 

Check the spark plug connection.

• 

Check that throttle lever is set to the “CHOKE ON” position.

• 

Check the level of fuel 

• 

Check fuel valve is “ON”.

ENGINE STARTS BUT DOES NOT 
RUN PROPERLY OR HAS NO 
POWER.

(Check the Engine Manual for more 
details.)

• 

Make sure the throttle lever is not set to the slow setting or still in the 
“CHOKE” position.

•  Turn the machine off and check the air filter.  If it is dirty clean or 

replace it according to the Engine Manual.

• 

Check the oil level in the engine.  Add if necessary.  If the oil is too 
full drain the oil to the proper level. 

• 

Check to make sure there is enough fuel.  Also make sure the fuel 
is not old, dirty or the machine has not been stored beyond a month 
with the same fuel in it.

• 

If the engine still has problems contact your dealer for service.

ENGINE HAS SMOKE COMING FROM 
IT.

(Check the Engine Manual for more 
details.)

• 

Check to make sure the machine is not running on “CHOKE”

•  Check to make sure the oil is not overfilled.

•  Check the air filter for debris and clean if necessary.

• 

Check the engine for debris build up around the exhaust system.  

MAKE SURE THE ENGINE HAS HAD THE PROPER TIME TO 
COOL BEFORE TOUCHING THE MACHINE.

• 

If there is still smoke coming from the engine contact the nearest 
dealer for service.

ENGINE RUNS AND STARTS BUT 
THE MACHINE WILL NOT GO 
FORWARD OR IN REVERSE.

• 

Check that the free wheel lever is pulled out.

• 

Make sure the parking brake is disengaged.

• 

Check to make sure the direction lever is being pressed far enough 
down or pulled up to make the machine move.

• 

With the engine off and brake engaged, check the transaxle belt is 
not broken or fallen off the pulley.  Replace or re-tension belt.

• 

Make sure nothing is lifting the machine up off the wheels.

MACHINE IS DIFFICULT TO GET INTO 
REVERSE OR FORWARD.

• 

Check linkage for free operation.

THE BELT IS FRAYED OR KEEPS 
COMING OFF THE PULLEY.

• 

Check the pulley to make sure it is free from damage such as a nick 
or crack.  If the pulley feels rough call a dealer for service and a 
replacement pulley.

• 

Check the belt for wear and damaged spots.  If there are signs of 
damage or wear on the belt, replace with the correct type of belt.

• 

Check the belt tension.  If V-belts are under tensioned, they can slip.  
Slippage generates heat and will result in cracking and belt failure.  
Properly tensioning and aligning a belt drive will allow the belt drive 
to perform at it’s maximum level.  If belts are over-tensioned, belt and 
bearing life can be reduced.

• 

If the belt and pulley appear to be in good condition, contact your 
dealer for service.

TROUBLESHOOTING

Summary of Contents for BRC-24 HYDRO

Page 1: ...MAN C100571 Rev A 10 2011 Original Language Instructions LITTLE WONDER BRC 24 HYDRO 24 LITTLE WONDER BRUSH CUTTER 5024 22 01 OPERATOR PARTS MANUAL...

Page 2: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring...

Page 3: ...of this Schiller Grounds Care Inc product is one of our prime design objectives Many safety features are built in but we also rely on your good sense and care to achieve accident free operation For be...

Page 4: ...products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously...

Page 5: ...safety glasses Never allow children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator Do not put hands or feet near or under rota...

Page 6: ...el ground Disengage blade Set the parking brake Shut off the engine and remove the key Disengage the blade and wait until the blade stops rotating When not cutting When crossing surfaces other than gr...

Page 7: ...ctions for maximum safety and best results Park machine on level ground Never allow untrained personnel to service machine Guards should only be removed by a qualified technician for maintenance or se...

Page 8: ...only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks se curely Spark...

Page 9: ...tness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration AVOID SERIOUS INJURY OR DEATH Remove objects that coul...

Page 10: ...safety system incorporated in this machine Replace labels if damaged or illegible F N R THUMB DOWN RETURN TO NEUTRAL PULL UP _ _ _ FORWARD NEUTRAL REVERSE C100514 C100518 DECREASE SPEED INCREASE SPEED...

Page 11: ...ster while pulling the lever back slows down the speed of the engine ENGINE STARTER CORD F Pull the cord to turn the engine over to start it See section and or operation PARK BRAKE G Pull lever up to...

Page 12: ...is extremely flammable and highly explosive under certain conditions BE SURE to install fuel cap after fueling Fill fuel tank with good quality clean unleaded regular petrol gasoline to the level reco...

Page 13: ...may be picked up and thrown by the machine 1 Move the machine to the area where it is to be used With the engine off Park Brake on and the blade disengaged check that the cutting height is at the desi...

Page 14: ...amaged belt 1 Make sure the engine is off spark plug is removed and parking brake is engaged 2 Remove the four bolts E holding the Blade belt cover G on Figure 1 3 Remove any debris such as leaves gra...

Page 15: ...y be sharpened or replaced Use of another manufacturer s blades may be dangerous Sharpening Wear the appropriate personal protective equipment when sharpening the blade Inspect the blade before sharpe...

Page 16: ...e Grease 1 pump every 40 hours or once a week Do not over grease or the bearing seals can be popped out B Right and Left Link Bars Grease once a season MAINTENANCE A B D C C Park Brake Lever Grease on...

Page 17: ...er G on Figure 1 2 Loosen the bolt holding the small pulley C just enough to move the pulley back and forth Figure 2 3 Slide the small pulley firmly against the belt and tighten bolt C Check the tensi...

Page 18: ...he engine plate Figure 3 FORWARD The traction control lever should contact the handle at maximum speed To Adjust Forward Speed Figure 4 1 Turn the Speed adjustment knob A all the way in the faster dir...

Page 19: ...ct Figure 3 4 Adjust the vertical link rod so the brake lever snaps over center and locks in the ON position 5 Pull and push on the machine The wheels should skid If the wheels turn rotate the lower r...

Page 20: ...ing Link E Position the knob D in the drive position Install the swivel F in the hole on the Free Wheel Valve lever on the transaxle Push the lever on the transaxle forward until resistance is felt Tu...

Page 21: ...d the engine to tension the transaxle pulley belt While maintaining tension with the pry bar tighten the bolts B 8 Check adjustment The transaxle belt should have a deflection of 1 8 with 5 lbs force...

Page 22: ...l from the fuel tank and fuel lines 2 Start the engine and run until all the fuel is used from the carburetor float bowl 3 While the engine is still warm drain the oil Refill with the proper weight oi...

Page 23: ...ystem MAKE SURE THE ENGINE HAS HAD THE PROPER TIME TO COOL BEFORE TOUCHING THE MACHINE If there is still smoke coming from the engine contact the nearest dealer for service ENGINE RUNS AND STARTS BUT...

Page 24: ...e Inc blade If the blade appears to be in good condition check the bolt connecting the blade and verify that it is tightened and properly seated If the problem still persists then contact a local deal...

Page 25: ...e manufacturer Therefore there are no warranties made expressed or implied for engines for gasoline power products by Little Wonder Transportation charges for parts and units submitted for replacement...

Page 26: ...26 BRUSH CUTTER...

Page 27: ...27 BRUSH CUTTER PARTS SECTION PARTS SECTION...

Page 28: ...3 25 31 23 30 22 24 1 37 31 30 5 37 15 25 46 29 18 16 51 30 14 12 50 13 38 48 17 8 47 26 31 28 25 3 32 35 24 36 2 33 40 27 35 11 40 39 49 20 49 17 9 47 26 34 30 43 24 35 24 44 4 21 7 39 30 24 45 24 42...

Page 29: ...24 X 3 4 2 24 64163 31 WASHER 25 64 X 1 X 12ga 13 25 64163 29 WASHER 21 64 X 1 X 11GA 4 26 64163 06 WSHR 768 756X1 25X14G 4 27 64163 02 WSHR 321 328X 593 608X11GA 2 28 4167164 S FAN TRANSAXLE 1 29 64...

Page 30: ...6 36 3932 30 26 29 35 7 24 12 56 34 55 48 23 21 49 35 31 5 60 36 38 4 37 22 56 34 15 16 44 38 18 57 36 58 59 57 11 40 8 40 59 57 62 61 33 14 11 40 9 64 13 17 47 46 36 57 10 57 45 55 52 62 37 50 43 1...

Page 31: ...ONTROL 1 29 C100520 DECAL PARK BRAKE 1 30 4166648 DECAL THROTTLE CONTROL 1 31 C100514 DECAL RIGHT THUMB 1 32 C100518 DECAL LEFT THUMB 1 33 4167067 CONNECTOR MIDDLE LINK 1 34 64140 1 COTTER PIN 1 8X1 2...

Page 32: ...32 BRUSH CUTTER DECK ASSEMBLY FIGURE 3 17 27 7 32 11 30 19 18 33 8 27 27 6 14 16 15 16 27 12 5 28 30 20 36 35 9 27 10 39 38 37 27 1 21 4 30 28 13 31 29 34 14 25 3 23 27 22 24 28 27 26 31 29 2 40 40...

Page 33: ...ADE 2 17 C100614 DECAL BRC24 1 18 C100615 DECAL LITTLE WONDER RED 2 19 2000577 DECAL ROTATING PARTS 1 20 4164269 DECAL THROWN OBJECTS 2 21 4166628 DECAL WARNING 1 22 C400289 17 FLAP MIDDLE 1 23 C40028...

Page 34: ...SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010...

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