LiteGear Inverter Power System Installation Instructions And User Manual Download Page 7

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102.3  “Normally OFF” Loads

CAUTION:

 To use this product with normally off lighting loads requires rewiring the circuit board to bypass an internal 

relay. This process should only be performed by qualified personnel. Refer to Fig. 102-1.

For 

120VAC

 Operation: 

•  Remove the black wire lead from FT16, remove the “push on” connector, and strip the end.
•  Remove the red wire lead from FT14, remove the “push on” connector, and strip the end.
•  Join them using an approved mechanical connector.

OR

For 

277VAC

 operation:

•  Remove the orange wire lead from FT17, remove the “push on” connector, and strip the end.
•  Remove the orange wire lead from FT15, remove the “push on” connector, and strip the end.
•  Join them using an approved mechanical connector.

Connect utility and load to appropriate terminal blocks and ensure the input, output, and chassis are grounded.

102.4  Externally Switched Loads

For 

120VAC

 Operation: 

•  Disconnect the black wire from FT22. 
•  Remove the terminal and strip the wire.
•  Connect to unswitched 120VAC power supply.
•  Connect switched 120VAC power to the 120V input connection of the input terminal block (pins not numbered).

OR

For 

277VAC

 operation:

•  Disconnect the orange wire from FT23. 
•  Remove the terminal and strip the wire.
•  Connect to unswitched 277VAC power supply.
•  Connect switched 277VAC power to the 277V input connection of the input terminal block (pins not numbered).

Connect utility and load wires to appropriate terminal blocks and ensure the input, output, and chassis are grounded.

103.  Installing The Batteries and DC Wiring

 

103.1  General Precautionary Measures

A qualified electrician who is familiar with battery systems and required precautions must install and service the 
batteries. Any battery used with this unit shall comply with the applicable requirements for batteries in the standard 
for emergency lighting and power equipment, UL 924. Cabinets are designed to be used with, and batteries must 
be replaced with identical cells or a Dual-Lite approved equivalent. If using substitute batteries not supplied by Dual-
Lite, the unit’s UL listing will be void, and the equipment may fail to perform properly. The installation must conform to 
national and local codes as well. Keep unauthorized personnel away from batteries. 

Wear protective clothing, eye-wear, rubber gloves and boots. Batteries contain corrosive acids or caustic alkalis and 
toxic materials and can rupture or leak if mistreated. Remove rings and metal wristwatches or other metal objects and 
jewelry. Don’t carry metal objects in pockets where the objects can fall onto the batteries or into the LiteGear inverter 
system.

Tools must have insulated handles so that they will not short battery terminals. Do not allow a tool to short a battery 
terminal to another battery terminal or to the cabinet at any time. Do not lay tools or metal parts on top of the batteries, 
and do not lay any objects where they could fall onto the batteries or into the cabinet. 
Install the batteries as shown on the battery wiring diagram provided in this manual with the cables provided. When 
connecting cables, never allow a cable to short across a battery’s terminals, the string of batteries, or to the cabinet. 

Keep the cables away from any sharp metal edges.

Install the battery cables so they cannot be pinched by the LiteGear inverter system’s cover. 

Where conductors may be exposed to physical damage, protect conductors in accordance with NEC requirements. 

Summary of Contents for Inverter Power System

Page 1: ...Installation Instructions and User Manual For 100 Watt Inverter Power System...

Page 2: ...Battery acid can cause burns to skin and eyes If acid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 6 Equipment should be mounted in locations where it...

Page 3: ...re 8 103 4 Electronics Cabinet Voltage Check 8 104 Final Installation Checklist 9 104 1 Pre Start Up Systems Check 9 105 System Start Up Procedure 9 105 1 Sequence of Steps 9 105 2 Start Up Procedure...

Page 4: ...it and prevent it from operating If additional or larger entry points are needed use a chassis punch to enlarge the appropriate knockout Do not add unnecessary knockouts For surface and recessed cabin...

Page 5: ...r inverter system AC line service and batteries The electrician must install the AC line service according to local state and NEC codes and must be familiar with batteries and battery installation Bef...

Page 6: ...fuse holder in bracket Discard 120VAC fuse and install fuse holder in bracket 101 5 AC Output Wattage Selection Refer to Fig 102 3 For loads less than 36 Watts Remove jumper connected between J1 and...

Page 7: ...attery systems and required precautions must install and service the batteries Any battery used with this unit shall comply with the applicable requirements for batteries in the standard for emergency...

Page 8: ...nstallation Procedure Refer to Figures 103 1 and 103 2 depending on mounting configuration For surface and recessed models install and connect the low tier of batteries first Next install the shelf an...

Page 9: ...aken to follow the steps below in their exact sequence Failure to do so can result in possible equipment damage or failure 105 2 Start Up Procedure Steps CAUTION Familiarize yourself with the shut dow...

Page 10: ...every 60 to 90 days CAUTION The batteries will be damaged and the warranty voided if the batteries are not routinely recharged NOTE To turn power back on follow the System Start up Procedure outlined...

Page 11: ...s or repairing battery connections follow the procedure in this manual to shut down the LiteGear inverter system and remove both AC and DC input power Full voltage and current are always present at th...

Page 12: ...established for LiteGear technical assistance 1 800 848 6439 Service representatives are available during normal working hours EST 302 Warranty Information CAUTION Lengthy storage of batteries will ca...

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