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Installation

Location

(1) The site selected for installation of your boiler should leave at least 24” of clear space in

front   of   the   unit.   The   sides   require   only   enough   room   for   plumbing   and   electrical
connections (see Fig. 2). The rear of the unit is considered as a “Zero Clearance” face
(see Fig. 2). If wall mounting is chosen ensure that the wall can withstand the weight of
the unit including water (approximately 115 lbs.). Two brackets are provided on top and
are drilled for 3/8” bolts or screws, these are for wall mounting. Optional “Mounting
Feet” are available for floor mounting. Holes are also provided in these feet for floor
mounting.

(1) To install the optional feet, the two outside #10 screws at the bottom on each side are

removed.   Each   of   the   feet   are   then   lined   up   with   the   holes,   then   the   screws   are
tightened back in place holding the feet in place.

(2) The space selected should be well ventilated and kept normally below 77º F or 25º C. It 

must be clean, and dry. The boiler must not be subjected to water leakage, drips, 
splashes, or spray. Flammable materials must not be used or stored anywhere near the 
boiler.

(3) Though   the   unit   is   suitable   for   floor   or   wall   mount,   only   faces   indicated   as   “Zero

Clearance” may be mounted against combustible surfaces.

(4) Units must be mounted straight as shown in Fig. 2 with the outlet at the top, and the

inlet on the bottom. See “Up Arrow” on label on side of boiler.

(5) The circulation pump should be connected to the outlet side of the boiler (see Fig. 3).

Mechanical Installation

(1) Refer to Fig. 3 for a typical system before installation.
(2) Packed with your boiler are the following.

a) Temperature & Pressure Gauge
b) Pressure Relief Valve
c) Air Vent
d) Outdoor Temperature Sensor
e) Necessary fittings.

(3) Mount unit as per instructions under “Location”
(4) Install   Pressure   Relief   Valve   and   Pressure   &   Temperature   Gauge.   These   must   be

connected directly to the boiler as shown in Fig. 1

(5) A   discharge   line   must   be   attached   to   the   outlet   of   the   pressure   relief   valve.   The

discharge line will direct water or steam from the pressure relief valve should it open.
The discharge line must be as short as possible, not have any valves or restrictions, not
be smaller than the outlet of the pressure relief valve, slope downwards, and the end
must be open to the atmosphere. The discharge line should terminate at a drain 6 inches
above the floor level.

(6) Install inlet and outlet piping.

7

Summary of Contents for CEBR Series

Page 1: ...an appropriate antifreeze Do not use any other liquids especially methanol automotive antifreeze or any kind of oil Do not exceed 50 antifreeze LION BOILERS CEBR Series Boiler Installation Manual CEB...

Page 2: ...2...

Page 3: ...le phase power to terminals L1 and L2 and connection of a neutral conductor to the N terminal see Fig 4 Three phase models require connection of three phase power of the correct voltage to the L1 L2 a...

Page 4: ...he aquastat By modulating the boilers heat output based on both the indoor and outdoor temperature your CEBR model provides you with the ultimate in indoor comfort The graph below is an example with t...

Page 5: ...8 11 11 25 208 3 31 2 40 32 CEBR 208 15 14 7 208 3 40 8 60 48 CEBR 208 22 22 5 208 3 62 5 100 80 CEBR 208 30 29 4 208 3 81 6 125 100 CEBR 600 9 9 600 3 8 7 15 12 CEBR 600 15 14 7 600 3 14 1 20 16 CEBR...

Page 6: ...g system Pressure will decrease at a rate of 0 433 psi per foot above the fill point An expansion tank must be included to allow for approximately 4 expansion of the water in the entire heating system...

Page 7: ...r the boiler 3 Though the unit is suitable for floor or wall mount only faces indicated as Zero Clearance may be mounted against combustible surfaces 4 Units must be mounted straight as shown in Fig 2...

Page 8: ...block lower right terminal block see Fig 4 and Fig 5 The pump starts when the thermostat terminals on the control board are closed and stops when these terminals are opened If desired the pump may be...

Page 9: ...on pump and not the boiler the anticipator should be set to match the current draw of the zone valve being used Temperature Control Setting The boiler has a temperature control knob know as an aquasta...

Page 10: ...and thoroughly purged of air The automatic air vent is to assist in removing air from the top of the tank to prevent elements from burning out It alone is not sufficient in removing air from the entir...

Page 11: ...cipator setting Check pump circulation Boiler operates continuously Check anticipator setting Boiler noisy Oversized pump Flow rate too high Flow rate too low Pump location incorrect Boiler not heatin...

Page 12: ...that Boiler The obligation of the Manufacturer to repair replace or refund the purchase price exists provided the defective part or complete unit is returned to the Manufacturer ANY AND ALL TRANSPORT...

Page 13: ...ITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY THE MANUFACTURER S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SE...

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Page 20: ...Check the fuse on models equipped with a fuse a Remove the fuse located inside the boiler Check it for continuity Replace with a new fuse of the correct type if necessary b Otherwise replace the exist...

Page 21: ...e sure the boiler and the heating system are completely full of water a Unplug the low water cut off from the control board Temporarily no more than one second place a jumper wire across the two pins...

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