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Before You Begin

Please read this manual thoroughly before you begin. If you encounter problems please see the
troubleshooting section near the end of this manual. This boiler should only be installed and
tested   by   qualified   personnel   with   experience   in   hydronic   heating   systems,   and   electrical
installations. This boiler should not be modified or altered in any manner. Any modification or
alteration may cause the boiler to malfunction and cause serious damage and injury, and will
void the manufacturers warranty.

All   wiring   must   comply   with   local   regulations   and   codes.   Verify   the
“Name   Plate”   rating   to   properly   size   conductors,   and   overcurrent
protection.

(1) Before   installation,   ensure   that   the   local   electrical   inspection   authority   will   accept

connection of this boiler to the existing panel.

(2) This boiler may only be installed and tested by qualified personnel.
(3) The electrical power supply should be checked for adequacy for the additional load of

the   boiler.   240   volt   models   require   connection   of   240   volt   single   phase   power   to
terminals L1 and L2, and connection of a neutral conductor to the N terminal (see Fig.
4). Three phase models require connection of three phase power of the correct voltage
to the L1, L2, and L3 terminals, and a 120 volt 15 amp supply to the terminals SL and SN
(see Fig. 5).

Introduction

Your Electric Boiler has been designed to exacting specifications to provide controlled efficient
heating and maximum service life. The boiler is controlled internally by an electronic control
board. The boiler is energized when the external thermostat wired to the control board calls for
heat. The circulation pump is started first to provide flow through the heating system, then the
heating   elements   are   staged   on   as   required.   A   temperature   sensor   mounted   in   the   tank
monitors the water temperature, and the internal control board maintains the temperature of
the water exiting the boiler by staging the elements on or off as required. This is know as
modulating.   The   temperature  is  set   by   the   aquastat   control   on   the   side  of  the  boiler.   The
modulating control strategy built into the control board uses only the minimum number of
elements necessary to maintain the desired temperature, resulting in maximum comfort.

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Summary of Contents for CEBR Series

Page 1: ...an appropriate antifreeze Do not use any other liquids especially methanol automotive antifreeze or any kind of oil Do not exceed 50 antifreeze LION BOILERS CEBR Series Boiler Installation Manual CEB...

Page 2: ...2...

Page 3: ...le phase power to terminals L1 and L2 and connection of a neutral conductor to the N terminal see Fig 4 Three phase models require connection of three phase power of the correct voltage to the L1 L2 a...

Page 4: ...he aquastat By modulating the boilers heat output based on both the indoor and outdoor temperature your CEBR model provides you with the ultimate in indoor comfort The graph below is an example with t...

Page 5: ...8 11 11 25 208 3 31 2 40 32 CEBR 208 15 14 7 208 3 40 8 60 48 CEBR 208 22 22 5 208 3 62 5 100 80 CEBR 208 30 29 4 208 3 81 6 125 100 CEBR 600 9 9 600 3 8 7 15 12 CEBR 600 15 14 7 600 3 14 1 20 16 CEBR...

Page 6: ...g system Pressure will decrease at a rate of 0 433 psi per foot above the fill point An expansion tank must be included to allow for approximately 4 expansion of the water in the entire heating system...

Page 7: ...r the boiler 3 Though the unit is suitable for floor or wall mount only faces indicated as Zero Clearance may be mounted against combustible surfaces 4 Units must be mounted straight as shown in Fig 2...

Page 8: ...block lower right terminal block see Fig 4 and Fig 5 The pump starts when the thermostat terminals on the control board are closed and stops when these terminals are opened If desired the pump may be...

Page 9: ...on pump and not the boiler the anticipator should be set to match the current draw of the zone valve being used Temperature Control Setting The boiler has a temperature control knob know as an aquasta...

Page 10: ...and thoroughly purged of air The automatic air vent is to assist in removing air from the top of the tank to prevent elements from burning out It alone is not sufficient in removing air from the entir...

Page 11: ...cipator setting Check pump circulation Boiler operates continuously Check anticipator setting Boiler noisy Oversized pump Flow rate too high Flow rate too low Pump location incorrect Boiler not heatin...

Page 12: ...that Boiler The obligation of the Manufacturer to repair replace or refund the purchase price exists provided the defective part or complete unit is returned to the Manufacturer ANY AND ALL TRANSPORT...

Page 13: ...ITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY THE MANUFACTURER S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SE...

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Page 20: ...Check the fuse on models equipped with a fuse a Remove the fuse located inside the boiler Check it for continuity Replace with a new fuse of the correct type if necessary b Otherwise replace the exist...

Page 21: ...e sure the boiler and the heating system are completely full of water a Unplug the low water cut off from the control board Temporarily no more than one second place a jumper wire across the two pins...

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