LinMot 0150-5321 Installation Manual Download Page 2 | Manualshive

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Installation Guide Linear Modules

ENG

Page 2 / 36

FM01-48

NTI AG / LinMot

Content

General Information ................................................................................................................................. 4

Introduction ........................................................................................................................................ 4

Explanation of Symbols ..................................................................................................................... 4

Qualified Personnel ........................................................................................................................... 4

Liability ............................................................................................................................................... 4

Copyright............................................................................................................................................ 4

Safety Instructions ................................................................................................................................... 5

Intended Use ............................................................................................................................................. 7

Designation Code .............................................................................................................................. 7

FM01 Linear Module .......................................................................................................................... 7

Option External Sensor ...................................................................................................................... 8

Technical Data Motor Variants .......................................................................................................... 8

Installation Instructions ........................................................................................................................... 9

Installation Options ............................................................................................................................ 9

Installation Examples ..................................................................................................................... 9

Installation of the Load ..................................................................................................................... 11

Mounting Plate FM01…48x150G… ............................................................................................. 11

Mounting Plate FM01…48x240F… ............................................................................................. 12

Electrical Connection ............................................................................................................................. 13

Motor Cable ..................................................................................................................................... 13

C-Connector Wiring ......................................................................................................................... 13

Start-up .................................................................................................................................................... 14

LinMot Drive Setup .......................................................................................................................... 14

Setting the Parameters .................................................................................................................... 14

Defining Payload .......................................................................................................................... 14

PID Controller .............................................................................................................................. 14

Achieving Full Stroke Length ....................................................................................................... 14

Master-Slave Configuration ............................................................................................................. 14

Accessories ............................................................................................................................................ 15

Trailing Chain Kits with Mounting Brackets and Screws ................................................................. 15

Trailing Chain Dimensions ........................................................................................................... 15

Overview Trailing Chain Kit ......................................................................................................... 16

Assembling Instructions (cable exit to the left - default) .............................................................. 17

Motor Cables ................................................................................................................................... 19

Motor Cables for Direct Wiring ..................................................................................................... 19

Motor Cables for indirect Wiring with fixed Extension Cable ....................................................... 20

External Sensor ............................................................................................................................... 21

Parts List Incremental External Sensor Kit .................................................................................. 21

Dimensions .................................................................................................................................. 22

Magnetic Strips for Incremental External Sensor ........................................................................ 22

Extender Incremental Sensor Cable ............................................................................................ 23

Maintenance ............................................................................................................................................ 24

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Summary of Contents for 0150-5321

Page 1: ...NTI AG LinMot Dok Nr 0185 0172 E_1V1_IG_Linear_Moduls_FM01 48 Installation Guide Linear Modules ENG FM01 48 ...

Page 2: ...Motor Cable 13 5 2 C Connector Wiring 13 6 Start up 14 6 1 LinMot Drive Setup 14 6 2 Setting the Parameters 14 6 2 1 Defining Payload 14 6 2 2 PID Controller 14 6 2 3 Achieving Full Stroke Length 14 6 3 Master Slave Configuration 14 7 Accessories 15 7 1 Trailing Chain Kits with Mounting Brackets and Screws 15 7 1 1 Trailing Chain Dimensions 15 7 1 2 Overview Trailing Chain Kit 16 7 1 3 Assembling ...

Page 3: ...tion 24 8 3 2 Linear Motor Stator and Slider Cleaning and Lubrication 25 9 Storage Transport Installation Altitude 25 10 Dimensions Weights 26 10 1 FM01 48 Module 26 10 1 1 FM01 48 48x150G 26 10 1 2 FM01 48 48x240F 27 10 2 Side Plates 28 10 2 1 FM01 48 48x150G 28 10 2 2 FM01 48 48x240F 29 10 3 Carriage Kit Mounting Plate 30 10 3 1 FM01 48 48x150G 30 10 3 2 FM01 48 48x240F 31 11 International Certi...

Page 4: ... all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the responsibility of the user to check the data and information provided by NTI AG for correct applicability in terms of safety In addition the entire respo...

Page 5: ...on Risk of Electric Shock Before working make sure that there are no high voltages Fast moving Machine Parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic Restart The motors can start automatically under certain cricumstances If necessa...

Page 6: ...ors correspond mechanically to the respective standard stators and are to be handled in exactly the same way in terms of assembly For special features please refer to the safety manual Item No 0185 1174 Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with ...

Page 7: ...high precision profile rail guides are attached Use of ball bearings in the carriages guarantee a reliable and smooth operation support of external forces torques and bending moments These products offer high guidance accuracy facilitate dynamic and precise positioning of load FM01 modules can be mounted together into a gantry or semi gantry designs without any additional adapters It is also possi...

Page 8: ...e available with two motor variants Depending on the selected motor type the modules have different mechanical values which are listed below The values for mass and friction are important for the configuration assistant of the LinMot Talk software 1Prevented by second carriage FM01 48x150G 48x240F Static Load Rating per carriage 15400 N 3462 1 lbs 15400 N 3462 1 lbs Dynamic Load Rating per carriag...

Page 9: ...res Additional brackets or adapters shown in examples may be required These must be provided by the customer Following rules apply for installation FM Module profile should be pressed to the reference surface to get the best accuracy and alignment FM Module profile is equipped with T Slots on the bottom and back side through its entire length These can be used to mount the module Depending on the ...

Page 10: ...th slider on the top using T Nuts from the bottom of the profile Example 3 Installation on the back using side plates lengths up to 1200 mm Ordering information Item Description Item No Nut N8 M4 Nut for 8 mm T slots with M4 thread 0150 2189 Nut N8 M6 Nut for 8 mm T slots with M6 thread 0150 2558 ...

Page 11: ...s should be centred and as close as possible to the mounting plate to ensure even distribution of the mass between carriages For example sixteen M6 thru bores indexes with 0 that can be used for installation of the load You can find complete dimensions in the dimensions chapter Before performing installation of the load all necessary precautions must be taken to prevent operation of this device e ...

Page 12: ...Installation Guide Linear Modules ENG Page 12 36 FM01 48 NTI AG LinMot 4 2 2 Mounting Plate FM01 48x240F ...

Page 13: ...ding radius stationary 50 mm 2 in 50 mm 2 in Min bending radius moving Not suitable for applications with moving motor cable 100 mm 4 in No torsion Approval UL CSA 300V UL CSA 300V Material wire insulation TPE U TPE E Material cable sheath PUR PUR Oil resistance very good very good Chemical resistance to acids alkalis solvents hydraulic fluid good good Outdoor durability very good very good Flamma...

Page 14: ...its in the chapter Technical Data Proceed througt wizard step by step following more detailed instructions in LinMot Talk user manual which can be downloaded from www linmot com 6 2 1 Defining Payload Together with the moving masses the mass of the load must be counted in In some applications the mass of the cables must be considered 6 2 2 PID Controller Recommended values are higher than default ...

Page 15: ...1 48 Brackets and Trailing Chain 0150 5509 F01 TC1200 48 Trailing Chain Kit for FM01 48 Brackets and Trailing Chain 0150 5502 F01 TC1400 48 Trailing Chain Kit for FM01 48 Brackets and Trailing Chain 0150 5503 F01 TC1600 48 Trailing Chain Kit for FM01 48 Brackets and Trailing Chain 0150 5504 F01 TC1800 48 Trailing Chain Kit for FM01 48 Brackets and Trailing Chain 0150 5505 F01 TC2000 48 Trailing Ch...

Page 16: ... F01 TC1200 48 0150 5502 68 2 68 800 31 5 970 38 19 F01 TC1400 48 0150 5503 68 2 68 900 35 43 1070 42 13 F01 TC1600 48 0150 5504 68 2 68 1000 39 37 1170 46 06 F01 TC1800 48 0150 5505 68 2 68 1100 43 31 1270 50 F01 TC2000 48 0150 5506 68 2 68 1200 47 24 1370 53 94 F01 TC2200 48 0150 5507 68 2 68 1300 51 18 1470 57 87 F01 TC2400 48 0150 5508 68 2 68 1400 55 12 1570 61 81 7 1 2 Overview Trailing Chai...

Page 17: ...riage kit use screw locking compound 2 Then mount the lower angled plate into the lower part of the guide aluminium profile using T Nuts Longer lower angled plates have in the centre an additional mounting point 3 Put cable into the trailing chain and mount the trailing chain onto both plates use screw locking compound Connect the cable to the connector on the adapter ...

Page 18: ... lower angled plate so that the trailing chain with cable does not stands out from profile and that the allowed cable bending radius is maintained The stator must be able to achieve the full required mechanical stroke 5 Fix the cable on both sides onto trailing chain using cable ties ...

Page 19: ...0150 2440 KS10 Y C 8 Trailing Chain Cable Y C 8 m 0150 2441 KS10 Y C Trailing Chain Cable Y Fe C Custom length 0150 3511 Item Description Item No KS10 W C 4 Trailing Chain Cable W C 4 m 0150 1807 KS10 W C 6 Trailing Chain Cable W C 6 m 0150 1858 KS10 W C 8 Trailing Chain Cable W C 8 m 0150 1808 KS10 W C Trailing Chain Cable W C Custom length 0150 3139 Y Connector MC01 Y m W Connector MC01 W m Trai...

Page 20: ...ation Item Description Item No K15 Y C 2 Motor Cable Y C 2 m 0150 2429 K15 Y C 4 Motor Cable Y C 4 m 0150 2430 K15 Y C 6 Motor Cable Y C 6 m 0150 2431 K15 Y C 8 Motor Cable Y C 8 m 0150 2432 K15 Y Fe C Motor Cable Y Fe C Custom length 0150 3506 2nd cable section Intermediate C connector to E1200 series drives fixed installation Item Description Item No K15 W C 2 Motor Cable W C 2 m 0150 1811 K15 W...

Page 21: ... detailed information about external sensor such as detailed mechanical dimensions counting directions installation alignment and connector wiring in the external sensor data sheet Due to installation and alignment difficulty it is highly recommended to order the external sensor kit together with the guide 7 3 1 Parts List Incremental External Sensor Kit Pos Item 1 Magnet sensor MS01 1 D 2 Sensor ...

Page 22: ...Installation Guide Linear Modules ENG Page 22 36 FM01 48 NTI AG LinMot 7 3 2 Dimensions 7 3 3 Magnetic Strips for Incremental External Sensor L Carrier strip Magnetic band ...

Page 23: ... 97 0150 5462 F01 MB1200 Magnetic strip for EM FM Guide incremental 1180 46 46 0150 5434 F01 MB1220 Magnetic strip for EM FM Guide incremental 1200 47 24 0150 5463 F01 MB1400 Magnetic strip for EM FM Guide incremental 1380 54 33 0150 5435 F01 MB1600 Magnetic strip for EM FM Guide incremental 1580 62 2 0150 5436 F01 MB1610 Magnetic strip for EM FM Guide incremental 1590 62 6 0150 5464 F01 MB1820 Ma...

Page 24: ... is only necessary if the linear motor run dry or is heavily soiled Under normal industrial central European conditions 5 day week with 8 hours of operation per day a quarterly inspection is sufficient It is advisable to check the stator together with the carriages The inspection cycle must be shortened if there are heavy loads or deviating conditions These are e g Permanent soiling Direct sunligh...

Page 25: ...ble paper and LU06 cleaning spray It is important that no paper residue is left anywhere on the guide 3 Grease the slider with grease LU02 so that the lubricating film of grease is visible 4 Slide the carriage kit with stator cautiously back onto the guide 5 Screw back removed side panel use thread locking compound 6 Move the stator through entire stroke on the slider If no lubricating film is vis...

Page 26: ... 31 95 1050_795_1CF48x150G HP BE02 MD01 C 795 31 30 1050 41 34 4598 10 14 16622 36 65 1110_855_1CF48x150G HP BE02 MD02 C 855 33 66 1110 44 88 4598 10 14 17451 38 47 1260_1005_1CF48x150G HP BE02 MD02 C 1005 39 57 1260 49 61 4598 10 14 18513 40 81 1440_1185_1CF48x150G HP BE02 MD02 C 1185 45 65 1440 56 69 4598 10 14 20051 44 20 1650_1395_1CF48x150G HP BE02 MD02 C 1395 54 92 1650 64 96 4598 10 14 2193...

Page 27: ...80 5546 12 23 15436 34 03 1050_710_1CF48x240F HP BE02 MD02 C 710 27 95 1050 41 34 5546 12 23 17565 38 72 1260_920_1CF48x240F HP BE02 MD02 C 920 36 22 1260 49 61 5546 12 23 19456 42 89 1440_1100_1CF48x240F HP BE02 MD02 C 1100 43 31 1440 56 69 5546 12 23 20994 46 28 1650_1310_1CF48x240F HP BE02 MD02 C 1310 51 57 1650 64 96 5546 12 23 22878 50 44 1860_1520_1CF48x240F HP BE02 MD02 C 1520 59 84 1860 73...

Page 28: ...Installation Guide Linear Modules ENG Page 28 36 FM01 48 NTI AG LinMot 10 2 Side Plates 10 2 1 FM01 48 48x150G ...

Page 29: ...Installation Guide Linear Modules ENG NTI AG LinMot FM01 48 Page 29 36 10 2 2 FM01 48 48x240F ...

Page 30: ...Installation Guide Linear Modules ENG Page 30 36 FM01 48 NTI AG LinMot 10 3 Carriage Kit Mounting Plate 10 3 1 FM01 48 48x150G ...

Page 31: ...Installation Guide Linear Modules ENG NTI AG LinMot FM01 48 Page 31 36 10 3 2 FM01 48 48x240F ...

Page 32: ...Modules ENG Page 32 36 FM01 48 NTI AG LinMot 11 International Certificates Europe See chapter EU Declaration of Conformity CE Marking UK See chapter UK Declaration of Conformity UKCA Marking IECEE CB SCHEME Ref Certif Nr CH 8521 ...

Page 33: ...Installation Guide Linear Modules ENG NTI AG LinMot FM01 48 Page 33 36 ...

Page 34: ...th carriage series CF48x240 HP BE02 MD02 C 2S Linear modules with carriage series CF48x360 HP BE02 MD01 C Linear modules with carriage series CF48x360 HP BE02 MD02 C with the EMC Directive 2014 30 EU Applied harmonized standards EN 61000 6 2 2005 Immunity for industrial environments EN 61000 6 4 2007 Emission for industrial environments According to the EMC directive the listed devices are not ind...

Page 35: ...carriage series CF48x240 HP BE02 MD02 C 2S Linear modules with carriage series CF48x360 HP BE02 MD01 C Linear modules with carriage series CF48x360 HP BE02 MD02 C with the EMC Regulation S I 2016 No 1091 Applied designated standards EN 61000 6 2 2005 Immunity for industrial environments EN 61000 6 4 2007 Emission for industrial environments According to the EMC regulation the listed devices are no...

Page 36: ...ion 41 56 419 91 91 office linmot com Tech Support 41 56 544 71 00 support linmot com Web https www linmot com North South America Headquarters LinMot USA Inc N1922 State Road 120 Unit 1 Lake Geneva WI 53147 USA Sales Administration 262 743 2555 usasales linmot com Tech Support 262 743 2555 usasupport linmot com Web https www linmot usa com Visit https linmot com contact to find a distributor near...

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