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The Twist’R Plus (Model RSX4000) Vehicular Gate Operator will 
provide convenience and assurance to the ultimate users for many 
years. It is ruggedly built of the finest materials and has been 
thoroughly inspected and tested at the  factory. It has many features that 
will aid in the installation and testing of the complete gate system. The 
RSX4000 has been designed and built to comply with the UL325 
Standard For Safety, Fourth Edition, revised March 1, 2000 as 
established by Underwriters Laboratory Inc. 

 

The RSX4000 Vehicular Swing Gate Operator is designated a Class 
I Vehicular Swing Gate Operator

, and is intended to operate a 

vehicular swing gate installed on a residential home, maximum of four 
single families in the dwelling, or a garage or parking area associated 
with that home, or a similar location with respect to the cycle usage (see 
below).  Gate operators are also manufactured for the three other Class 
designations (as defined by UL325); Class II (high cycle usage 
commercial location or multi-family home); Class III (Industrial 
location not intended to service the general public); and Class IV 
(secure or restricted access locations, ie. airports and prisons).  The 
RSX4000 operator cycle usage is rated at a maximum of 10 cycles per 
hour, 50 cycles maximum per day. 
Because the RSX4000 (as well as gate operators sold by other 
manufacturers) is designed to start and move gates weighing as much as 
300 pounds and 16 feet in length.  As such, the RSX4000 is capable of 
producing high levels of force. It is important in the design of the total 
gate system that designers, installers and users be aware of the hazards 
that may be associated with the 

IMPROPER

 design, installation and 

use of Vehicular Gate systems and Gate Operators. 
The gate operator  is only one part of a complete automatic gate 
operating system. As each location and usage is different, a properly 
designed system will include all applicable safety enhancement devices. 

As the designer and installer

 of the 

GATE SYSTEM

, you must 

advise the purchaser on the proper use of the gate system. You also 
have the primary responsibility of insuring that 

ALL

 possible 

operational hazards have been considered and eliminated. 

The RSX4000 CGA2K™ technology provides several features that 
can help reduce the hazards of your gate system. 
Built-In  Adjustable Torque Limiting Drive System 

The RSX4000 is provided with a adjustable torque limiting drive 
system that may be adjusted to “slip” when an obstruction is 
encountered.  This system, however, must not be considered as the 
primary obstruction sensing system. Consider all available options 
(electric leading edges, photoelectric sensors, protective screen mesh, 
etc.) to eliminate hazards in your gate system design. 
The torque limiting drive system also serves to protect the mechanical 
components of the operator. 

The torque limiting drive setting is an adjustable setting that must be 
determined at the time of installation.  This setting must be tested 
periodically to ensure proper operation.  The more freely the gate will 
move the more sensitive the setting can be made.  See Page 17. 
ADVISE THE PURCHASER TO CHECK THE SENSITIVITY OF 
THE GATE OPERATION PERIODICALLY AND THEN  LOG THE 
DATE TESTED IN THE TABLE on page 2. (See Figure 1) 

 

 

Connections for External Entrapment Prevention Sensors

 

Because all gate system installations are different, the RSX4000 control 
panel provides independent connections for Open and Close contact 
(edge) sensors and Close non-contact (photoelectric) sensors.  In this 
way a photoelectric sensor could be utilized to guard the gate area when 
closing and an edge sensor would provide the protection when opening.  
Depending on the particular application a combination contact and non-
contact sensor protection system for the open and close directions may 
provide more effective entrapment protection than a single device for 
both directions.  See pages 4, 5, 11, 12, 13, 17, 19, 23, and 24. 

SMART™ Self adjusting MAximum Run Timer

 

The RSX4000 has a 

S

elf adjusting 

MA

ximum 

R

un 

T

imer, SMART™.  

The amount of time for the first few cycles of operation are registered 
and averaged within the motor controller circuitry.  After the first few 
initial cycles, if the gate is activated and no other command is given or 
an end limit (open or close) is not reached in the previously counted 
cycle time plus approximately 4 seconds, the operator will be turned 
off.  See page 22. 

 

OTHER FEATURES

 

Auto Close Timer:

  Adjustable from 2 to 60 seconds, provides an 

automatic closure of the gate from the full open position.  See page 21. 

 

Synchronous Operation (Master/Slave)

: Two RSX4000 units can be 

wired together to operate as one system, with one unit controlling the 
movement of both.  Additionally, the installer can customize the 
installation of  the external entrapment protection devices.  These 
devices can be wired to the controller operator or alternately to the 
individual units as the situation dictates or the end user requires.  See 
Page 16. 
 
 

NOTICE 

THE IMPORTANT SAFEGUARDS AND 

INSTRUCTIONS IN THIS MANUAL  CANNOT COVER ALL 
POSSIBLE CONDITIONS AND SITUATIONS WHICH MAY 
OCCUR DURING ITS USE. IT MUST BE UNDERSTOOD 
THAT COMMON SENSE AND CAUTION MUST BE 
EXERCISED BY THE PERSON(S) INSTALLING, 
MAINTAINING AND OPERATING THE EQUIPMENT 
DESCRIBED HEREIN. DO NOT USE THIS EQUIPMENT 
FOR ANY OTHER THAN ITS INTENDED PURPOSE — 
OPERATING A SWING GATE. 

 

NOTICE 

BEFORE ATTEMPTING INSTALLATION, 

READ THIS MANUAL CAREFULLY  SO YOU WILL 
BE THOROUGHLY FAMILIAR WITH THE 
FEATURES OF THE TWIST'R PLUS AND IT’S 
PROPER INSTALLATION PROCEDURES. 

 

PRE-INSTALLATION NOTES  

Summary of Contents for Twist'R Plus SX4000

Page 1: ...lar Swing Gate Operator READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE SAVE THESE INSTRUCTIONS Serial Date Installed Your Dealer As of date of manufacture meets all ANSI UL 325 Safety Requirements for Vehicular gate operators Proven CGA2K TECHNOLOGY Twist R Plus ...

Page 2: ...d of DAMAGE to your gate gate operator or equipment Gives instructions to avoid the hazard Indicates an ELECTRICAL hazard of INJURY OR DEATH Gives instructions to avoid the hazard WARNING Indicates an ELECTRICAL hazard of DAMAGE to your gate gate operator or equipment Gives instructions to avoid the hazard CAUTION WA R N I N G H I G H V O LTA G E ONLY A QUALIFIED TECHNICIAN SHOULD SERVICE THIS GAT...

Page 3: ...c to eliminate hazards in your gate system design The torque limiting drive system also serves to protect the mechanical components of the operator The torque limiting drive setting is an adjustable setting that must be determined at the time of installation This setting must be tested periodically to ensure proper operation The more freely the gate will move the more sensitive the setting can be ...

Page 4: ... BE MINIMIZED BY INSTALLING A MESH SCREEN ON THE GATE Allstar strongly recommends the entire gate and adjacent fence area the gate covers when open be meshed or guarded such that a handhold or toehold cannot be achieved See Figure 2 The gate operator as described in this manual is a VEHICULAR GATE OPERATOR and as such is NOT INTENDED FOR PEDESTRIAN traffic In installations where pedestrian passage...

Page 5: ...IGHT IS NOT LIGHTED HIGH VOLTAGE AC MAY STILL BE PRESENT NEVER LEAVE THE INSTALLATION WITH THE CONTROL BOX COVER REMOVED ALWAYS TURN OFF THE POWER BEFORE ATTEMPTING SERVICE OF EITHER THE ELECTRICAL OR MECHANICAL SYSTEMS SECURELY ATTACH THE WARNING SIGNS provided with the RSX4000 on the gate one on the outside and one on the inside where they can be seen by persons in the area of the gate to alert ...

Page 6: ...potential of hitting the operator consideration should be given to installation of protective posts in front of the operator If a suitable concrete base already exists for mounting the operator it will be necessary to drill mounting holes for the RSX4000 operator 3 4 mounting holes are located on the front and rear of the optional pedestal The bolt pattern is shown in Figurez6 The mounting bolts s...

Page 7: ...ill be installed after the loop is positioned it is necessary to place the loops in Schedule 40 PVC pipe to maintain uniform loop spacing with respect to the surface of the pavement The loop should be placed 1 5 below the surface of the pavement and at least 2 above any reinforcing steel The lead in wires need not be in PVC but must have at least six 6 twists per running foot THE LOOP WIRES MUST B...

Page 8: ...15 Amp service is required for each operator unit The Nominal Distance column of Table 1 is the maximum recommended distance from the service breaker panel to the operator for a given wire size and voltage The values in the table are valid for one RSX4000 only The RSX4000 will operate at a voltage as low as 105 VAC as measured at the input terminals to the operator This should be checked as part o...

Page 9: ...t to drill mounting holes for concrete bolts 9 Multimeter to test line voltage and other measurements as necessary 10 Small level to level the RSX4000 operator at installation 11 Torque Wrench and 1 2 Socket 12 7 16 Socket or Wrench to remove cover bolts 13 9 16 Socket or Wrench for post or pedestal mounting bolts UNPACKING CHECKLIST The Twist R Plus as shipped consists of the components listed be...

Page 10: ...ced anchor bolts the procedure is the same except that the bolts will already be in place If 1 2 diameter anchor bolts were set the 3 4 mounting holes on the RSX4000 pedestal will allow some adjustment for desired alignment Washers can be used under low corners to accurately level the unit as above TO REVIEW Make sure the correct position of the pedestal or post from the center line of the gate hi...

Page 11: ...ECEIVER RECEIVER EMMITER 2 1 IN POWER POWER IN 4 NO NC 1 2 3 CLOSE PHOTELECTRIC 5 OPERATOR THRU BEAM THRU BEAM PHOTO Note 2 1 USE A UL RECOGNIZED COMPONENT THAT COMPLIES WITH CURRENT UL 325 REQUIREMENTS TERMINAL NUMBERS ABOVE REPRESENT MODEL IR55 WIRING FOR OTHERS SIMILAR 2 SELECT TERMINAL BASED ON FUNCTION DESIRED SEE TERMINAL STRIP REFERENCE CHART See Note 1 See Note 1 12 OPEN EDGE A B C D 11349...

Page 12: ... Note 1 2 SELECT TERMINAL BASED ON FUNCTION DESIRED SEE TERMINAL STRIP REFERENCE CHART TERMINAL NUMBERS ABOVE REPRESENT MODEL E3K WIRING FOR OTHERS SIMILAR 1 USE A UL RECOGNIZED COMPONENT THAT COMPLIES WITH CURRENT UL 325 REQUIREMENTS Note 2 PHOTO RETRO REFLECTIVE RETRO REFLECTIVE OPERATOR 5 CLOSE PHOTELECTRIC 3 2 1 NC NO 4 IN POWER REFLECTOR TRANSCEIVER TRANSCEIVER REFLECTOR 2 CLOSE 10 POWER IN 4...

Page 13: ...7 OUTSIDE INSIDE OPENING ENTRAPMENT ZONE B OPEN EDGE SENSOR B A CLOSE EDGE SENSOR 113499 16 COMMON TERMINAL STRIP REVERSE 13 12 OPEN CLOSE 11 CLOSE EDGE OPERATOR EDGE EDGE Note 2 1 USE A UL RECOGNIZED COMPONENT THAT COMPLIES WITH CURRENT UL 325 REQUIREMENTS AN EDGE SENSOR THAT ACTIVATES ON THREE 3 SIDES SHOULD BE USED 2 SELECT TERMINAL BASED ON FUNCTION DESIRED SEE TERMINAL STRIP REFERENCE CHART S...

Page 14: ...so the crank arm will swing freely This is accomplished by loosening do not remove the two reducer slide clamp bolts on each side of the shaft support tower To prevent accidental damage to the limits etc the trigger pin should be removed at this time as shown in Figure 18 The tension on the flat poly v adjustable torque drive belt can now be relieved a small amount at a time until the large pulley...

Page 15: ...e neutral green ground Connections for the 115 VAC service should be made according to the schematic wiring diagram Page 25 Service entry is shown in Figure 11 Starting at the RSX4000 power switch outlet proceed as follows 1 The BLACK wire attaches to the 115 VAC HOT wire normally black 2 The WHITE wire attaches to the 115 VAC NEUTRAL wire normally white 3 The GREEN wire attaches to the GROUND wir...

Page 16: ... see Figure 13 To change to a different handed operation the capacitor wires and limit wires must be changed For proper operation the limits and capacitor must be wired as shown SYNCHRONOUS OPERATION MASTER SLAVE Two RSX4000 units in a bi parting situation one wired right hand and one wired left hand see above can be configured to operate in a synchronous manner The units can be wired together to ...

Page 17: ...al 2 24 VAC of the RSX4000 control panel FOUR WIRE RECEIVERS Four wire receivers replace the spade terminals on the RECEIVER with 4 wires These wires are typically color coded The instructions with the receiver must be carefully followed to properly connect the receiver For any 4 wire receiver two of the wires will be for power input and two will be for the relay contacts Connect the two wires for...

Page 18: ...ISK OF INJURY OR DEATH LOCATE KEYPAD CARD READER KEY SWITCH OR SIMILAR ENTRY DEVICES IN A LOCATION WHERE A USER CAN NOT REACH THROUGH THE GATE OR FENCE TO ACTIVATE THE GATE OPERATOR THE RECOMMENDED DISTANCE BETWEEN THE GATE OR FENCE AND ACCESSORY SWITCH IS 10 FEET NAME DESCRIPTION 1 24 VAC Provides maximum 10 VA auxiliary power for accessories 2 24 VAC Provides maximum 10 VA auxiliary power for ac...

Page 19: ...ut is active only when the gate is closing or when it s fully open and the Close Timer is operative All stand alone vehicle detectors photo eyes and active edges should be connected here and to terminals 3 or 13 COMMON Multiple devices may be connected in parallel 12 OPEN EDGE Momentary or continuous signal This input is active only when referenced to the opening direction it has no effect on the ...

Page 20: ... slipping action to occur between the flat Poly V belt and the large output pulley similar to that of a clutch mechanism Before turning the tensioning bolts it is necessary to loosen the four 4 reducer slide clamp bolts two each side of the shaft support tower and the motor mount clamp nut see Figure 9 Loosening the motor mount clamp nut allows the motor pulley to pivot Gravity will tension the V ...

Page 21: ...the procedures outlining the ATD on Page 17 Section C if readjustment is necessary 6 The proper Left or Right hand or Bi Parting wiring has been completed 7 The Limit Switch brackets have been preliminarily set 8 No other auxiliary devices should be connected to the terminal strip until the powering up procedures are completed RUNNING THE RSX4000 Turn ON the main power switch The gate should not m...

Page 22: ... panel of the detector and a metal plate over the loop When you are satisfied that the Detector is working properly connect the output wires to the REVERSING terminal on the control panel of the RSX4000 Give the gate an open command and allow the Timer to Close to start the gate to close Place the metal plate over the Loop and observe that the gate reopens 2 Shadow Loop See Section B regarding Veh...

Page 23: ...E The gate can be moved open or close in case of power failure or other need to move the gate manually from any position except fully closed without disconnecting the operator arm Remove power from the unit if not already off and firmly grasp the leading edge of the gate Push or pull the gate in the direction desired The amount of force required to move the gate will depend on the setting of the a...

Page 24: ...ement features installed where appropriate Electric gate reversing edges Enclosed tracks Vertical guard posts Protective screen mesh Photoelectric sensors Instructional and precautionary signs Covers for exposed rollers Each safety enhancement feature is a separate component in your gate system Read and follow all instructions for each of the components of your unique system Ensure that all instru...

Page 25: ...e a qualified service technician make repairs to the gate MAINTAIN ALL COMPONENTS OF GATE SYSTEM Follow the maintenance instructions included with the gate the gate operator and the safety enhancement features and or accessories that make up your gate operator system Have a professional service technician perform any adjustments or maintenance to the components Fully test all safety enhancement fe...

Page 26: ...E END USER INSTRUCTIONS GATE OPENER OPERATION SAFETY GUIDE 26 Wiring Diagram 111811 ...

Page 27: ... ARM EXTENSION 8 SPACER SPACER FOR PADLOCK OPTIONAL Figure 25 Gate Arm Kit Exploded View 106360 ITEM PART DESCRIPTION 1 010667 PADLOCK WITH KEYS OPTIONAL 2 102928 HARDWARE BAG ARM KIT 3 104476 TWIST R ARM BRACKET 4 104448 TWIST R ARM NOTES E END USER INSTRUCTIONS GATE OPENER OPERATION SAFETY GUIDE 27 ...

Page 28: ... accepted In no event will Linear be responsible for goods returned without proper authorization or identification Goods returned to Linear for warranty repair within the warranty period which upon receipt by Linear are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Linear s sole option at no cost and returned pre paid Defective parts will be repaire...

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