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Linde BOC RAPTOR 160 MIG, Operating Manual

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Linde BOC RAPTOR 160 MIG Operating Manual Download Page 32

MP20-0230

  FD

AU

S  0621

BOC is a trading name of BOC Limited, a subsidiary of Linde plc. © BOC Limited 2021. Reproduction without permission is strictly prohibited. Details given in this document are 

believed to be correct at the time of printing. Whilst proper care has been taken in the preparation, no liability for injury or damage resulting from its improper use can be accepted.

BOC Limited

  

ABN 95 000 029 729

 

10 Julius Avenue, North Ryde NSW 2113, Australia

 

www.boc.com.au

BOC Limited

  

NZBN 94 290 4095 3946

 

970–988 Great South Road, Penrose, Auckland, New Zealand

 

www.boc.co.nz

For more information contact the  

BOC Customer Engagement Centre 

on 131 262 (AU) or 0800 111 333 (NZ)

Summary of Contents for BOC RAPTOR 160 MIG

Page 1: ...160 MIG Operating Manual 2 2 y e a r conditional wa r r a n t y 2 y e a r conditional war r a n t y...

Page 2: ...sponsibility for updating any information or correcting any error or omission which may become apparent after the document has been issued Neither BOC nor any of its agents has independently verified...

Page 3: ...5 6 1 Introduction to Metal Inert Gas MIG Metal Active Gas MAG 15 6 2 Introduction to Flux Cored Arc Welding FCAW 16 6 3 Introduction to Metal Cored Arc Welding MCAW 18 6 4 Modes of metal transfer 20...

Page 4: ...cylinder Never use oxygen for venting containers 1 0 Recommended Safety Guidelines Diagram and safety explanation Electrical safety alert Welding electrode causing electric shock Fumes and gases comin...

Page 5: ...spaces Be alert to this at all times Keep your head out of the fumes rising from the arc Fumes from the welding of some metals could have an adverse effect on your health Don t breathe them in If you...

Page 6: ...glasses Ensure cylinder value is closed before moving or disconnecting equipment Before operating a cylinder valve Ensure that the system you are connecting the cylinder into is suitable for the gas...

Page 7: ...rator and will void your warranty Only qualified personnel approved by BOC should perform repairs Always disconnect mains power before investigating equipment malfunctions Parts that are broken damage...

Page 8: ...y current I1eff I1 2 X I0 2 1 X The I1eff determines the correct plug input cable and input current required for each machine 10A I1eff I1eff I1eff I1eff 1 5 2 5mm2 min max cable size size must be ind...

Page 9: ...g machines undergo an independent certification process to meet Australian and New Zealand regulations regarding electrical safety The triangle circle tick RCM symbol signifies that BOC has taken the...

Page 10: ...ensure that you have the correct input circuit to support this power draw What if I don t have a 240volt 15amp or 32amp outlet If you don t have a suitable power outlet you should contact a qualified...

Page 11: ...ackage consists ofthe following Power source with input cable 2 5m and plug Binzel style MB15KD MIG torch 3m Argon regulator Work return lead 1 8m Gas hose with quick release Wire feed rollers V Groov...

Page 12: ...l panel Function 1 Voltage input machine is on 2 Over temperature fault 3 Amperage output Machine operating 4 Wire feed speed 5 Voltage 6 Spot timer 7 2T 4T Spot welding 1 2 3 7 4 6 5 Front panel of R...

Page 13: ...feed components to wear rapidly 6 Fit and tighten the torch on the output connection Ensure correct torch liner and contact tip are selected 7 Select the correct polarity for the type of wire used as...

Page 14: ...Maximum effective supply current I1eff 10 A Output current adjustment range 160 A Output voltage 15 5 22 V Duty cycle 15 160 A Type of wirefeeder machine Internal Welding wire diameter 0 6 0 8 mm Wir...

Page 15: ...ength and wire feed rate The arc voltage and wire feed rate will determine the filler metal transfer method This application combines the advantages of continuity speed comparative freedom from distor...

Page 16: ...xidation and with some wires gas shielding In terms of gas shielding there are two different ways in which this may be achieved with the FCAW process Additional gas shielding supplied from an external...

Page 17: ...MIG MAG welding because part of the wire fill contains slag forming agents Although the efficiency varies differs by wire type and manufacturer it is typically between 75 85 Flux cored arc welding doe...

Page 18: ...rs preferring electrode negative and some which will run on either The work return lead is then connected to the opposite terminal Electrode negative operation will usually give better positional weld...

Page 19: ...ct tip and a gas diffuser distributes the shielding gas evenly around a shroud which then allows the gas to flow over the weld area The position of the contact tip relative to the gas shroud may be ad...

Page 20: ...arc voltage settings cause the electrode to intermittently short circuit with the weld pool at a controlled frequency Metal is transferred by the wire tip actually dipping into the weld pool and the s...

Page 21: ...ited generally to plate thicknesses greater than 6mm Spray transfer due to the tendency of the large weld pool to spill over cannot normally be used for positional welding The main exception is alumin...

Page 22: ...ions 6 5 Fundamentals of MIG MAG FCAW and MCAW Welding Technique Successful welding depends on the following factors 1 Selection of correct consumables 2 Selection of the correct power source 3 Select...

Page 23: ...loth that has been dampened with acetone for 20secs If a black residue is found on the cloth the surface of the wire is not properly cleaned Cast and Helix The cast and helix of the wire has a major i...

Page 24: ...lding gases used for Carbon Manganese and alloy steel Material thickness Recommended shielding gas 1 8mm Argoshield Light 5 12mm Argoshield Universal 12mm Argoshield Heavy 6 6 4T 2TTrigger Latch Selec...

Page 25: ...16 18 16 18 23 25 Wire feed speed m min 3 5 5 0 4 0 7 0 4 0 7 0 4 0 7 0 7 5 9 0 Gas rate flow L min 15 15 15 15 15 Travel speed mm min 350 500 350 500 320 500 280 450 800 1000 Stainshield Aus or Stain...

Page 26: ...ead width with increased reinforcement 10 Torch positioned at a drag angle of 10 narrow bead with excessive reinforcement Flux cored welding with cored wires takes place normally with the drag techniq...

Page 27: ...off rate of the wire that will have an influence on the weldbead profile Influence of the change in electrical stickout length on the weldbead profile The travel speed will have an influence on the we...

Page 28: ...he machine and its consumables 7 1 Power Source Check electrical connections of unit at least twice a year Clean oxidised connections and tighten Inner parts of machine should be cleaned with a vacuum...

Page 29: ...selection of voltage and wire feed speed Consult operating manual to change settings Contact tip size wire feeder roll size and or wire diameter do not match Fit appropriate matched sizes of tip and...

Page 30: ...t limited to daily allowances or accommodation and travelling costs Modification of the 10A primary input plug or fitment of a lower rated primary input plug will render the warranty null and void NOT...

Page 31: ......

Page 32: ...nting Whilst proper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited ABN 95 000 029 729 10 Julius Avenue North Ryde...

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