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LINCOLN GmbH & Co. KG •  Postfach 1263 •  D-69183 Walldorf •  Tel +49 (6227) 33-0 •  Fax +49 (6227) 33-259

2.0A-20003-F04

Subject to modifications

Page 78 of 88

User Manual

Components of Centralized Lubrication Pump 203

4537a04

Pos.

Designation

Qty.          Part no.

1

Connecting cable, 4-core 

1

1

664-36844-8

Connecting cable, 5-core 

2

1

664-36884-8

2

Cable assy. 5 adrig, 0,94 m

 3

1

664-36931-2

3

Sealing ring  ABIL 15.2x19.5x0.5

2

306-19549-1

4

Jam nut KF PG 9

2

237-13352-8

1

 control p.c.b. M00 - M07

2

 control p.c.b. M08 - M23

3

 length of cable assy.: 0.8 m from cable gland to end of plug

4

 included in motor kit

Pos.

Designation

Qty.          Part no.

5

Cable assy. 4-core, 0.94 m 

3

1

664-36931-1

6

Piston detector with plug (M11x1)

1

234-13178-2

Piston detector
without plug (M11x1)

1

234-13178-1

7

Magnetic switch
for low-level control

1

234-13162-4

8

Control p.c.b. 

1,  2

1

236-13870-2

9

Motor connection 

4

1

664-34195-2

Different connection types for 12/24 VDC

Connection types 2A9.12 / 2A9.13 with microprocessor p.c.b. M... and AMP plug, wire to wire

Note: The components of model 203 are listed with the respective preceding component drawings. For the microprocessor control,
the parts mentioned below are different from those of the standard version.

Fig. 37 - Different connection types 2A9.12/2A9.13

Parts List acc. to Fig. 37

Summary of Contents for P 203

Page 1: ...s of Centralized Lubrication Pump 203 2 0A 20003 F04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications Components of Centralized Lubricatio...

Page 2: ...p c b versions V10 V13 V20 V23 connection type 1A7 16 28 2 l reservoirwith low level control for oil p c b of the versions V10 V13 V20 V23 type of connection 1A1 01 10 oder 2A1 01 10 30 p c b of the...

Page 3: ...Connection type 1A1 01 2A1 01 without p c b if upgrading motor from old to new 74 Connection type 1A1 01 2A1 01 without p c b in case of replacement of the motor 75 Connection type 1A8 00 2A8 00 for s...

Page 4: ...2 6A 20005 D01 p c b 236 13857 1 variant H 2 6A 20003 D01 p c b 236 13870 2 variant M 08 M 15 2 6A 20004 D01 p c b 236 13870 1 variant M 16 M 23 2 0L 30001 C03 Installation Instructions 2 6A 20001 G0...

Page 5: ...thout low level Pump elements 1 3 Number of elements used K5 Piston diameter 5 mm K6 Piston diameter 6 mm K7 Piston diameter 7 mm KR Pump element adjustable piston 7 mm C7 Piston diameter 7 mm B B7 Pi...

Page 6: ...voir 4 4 l Transparent plastic reservoir 8 8 l Transparent plastic reservoir X Reservoir for grease Y Reservoir for oil N Standard design L Low level control without designation Standard reservoirs 2...

Page 7: ...liters without low level not for oil Pump elements 1 3 Number of elements used K5 Piston diameter 5 mm K6 Piston diameter 6 mm K7 Piston diameter 7 mm KR Pump element adjustable piston 7 mm B7 Piston...

Page 8: ...yfor liters without low level not for oil Pump elements 1 3 Number of elements used K5 Piston diameter 5 mm K6 Piston diameter 6 mm K7 Piston diameter 7 mm KR Pump element adjustable piston 7 mm B7 Pi...

Page 9: ...out p c b without low level control cube type plug left black with without 10 m cable without p c b and low level control cube type plug left black with without 10 m cable and cube type plug right gre...

Page 10: ...modifications Page 10 of 88 User Manual Components of Centralized Lubrication Pump 203 Components of Quicklub Pump Model 203 Without control p c b Filling from bottom Connection type 1A1 01 10 4505a04...

Page 11: ...sy 1 504 36071 9 20 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 1 deviations of the shown type of connection of pump 203 see pages 74 85 2 with appliance plug 1 and cable old pos 28 use ada...

Page 12: ...20003 F04 Subject to modifications Page 12 of 88 User Manual Components of Centralized Lubrication Pump 203 4506a04 Without control p c b Filling from bottom Connection type 2A1 01 10 Fig 2 Explosion...

Page 13: ...ey 1 2 with flat packing and 10 m cable 1 664 36078 9 21 1 Socket 1 2 black 1 2 2 236 13277 9 21 2 Flat packing 2 236 13294 3 22 Screw BZ 3 0x10 C 8 206 13796 6 Pos Designation Qty Part no 23 Plug 2 w...

Page 14: ...s Page 14 of 88 User Manual Components of Centralized Lubrication Pump 203 2 l reservoir for grease closed without low level control 4507a04 P c b models V10 V13 V20 V23 H V10 V13 ADR and H ADR Fillin...

Page 15: ...94 3 22 Screw BZ 3x10 C 8 206 13796 6 23 Plug 2 with cable 2 1 664 36862 5 Pos Designation Qty Part no 24 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 24 1 Screw f KF 3x25 1...

Page 16: ...s Page 16 of 88 User Manual Components of Centralized Lubrication Pump 203 2 l reservoir for grease closed without low level control P c b versions V10 V13 V20 V23 H V10 V13 ADR and H ADR Filling from...

Page 17: ...over 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 Pos Designation Qty Part no 21 1 Screw f KF 3x25 10 206 13796 7 21 2 Drain hose 1 444 24310 1 22 Motor new 1 5 with pos 7 13 15 22 1 24 1...

Page 18: ...ect to modifications Page 18 of 88 User Manual Components of Centralized Lubrication Pump 203 4508a04 2 l reservoir for grease closed with low level control P c b versions V10 V13 V20 V23 Filling from...

Page 19: ...96 6 23 Appliance plug 2 with cable 2 1 664 36862 5 Pos Designation Qty Part no 24 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 24 1 Screw f KF 3x25 10 206 13796 1 24 2 Drai...

Page 20: ...Subject to modifications Page 20 of 88 User Manual Components of Centralized Lubrication Pump 203 4525a04 2 l reservoir for grease closed with low level control P c b versions V10 V13 V20 V23 Filling...

Page 21: ...0 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 21 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 21 1 Screw f KF 3x25 10 206 13796 1 21 2 Drain hose 1 444 24310 1 22 Moto...

Page 22: ...ations Page 22 of 88 User Manual Components of Centralized Lubrication Pump 203 4509a04 2 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom or...

Page 23: ...and 10 m cable for ADR pump 1 664 36862 2 21 1 Socket 1 2 black 1 2 2 236 13277 9 21 2 Flat packing 2 236 13294 3 23 Screw BZ 3 x 10 C 8 206 13796 6 24 Appliance plug 2 with cable 1 2 1 664 36862 5 Po...

Page 24: ...ications Page 24 of 88 User Manual Components of Centralized Lubrication Pump 203 4526a04 2 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom o...

Page 25: ...04 36071 4 Check valve 7 mm assy 1 504 36071 9 20 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 21 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544...

Page 26: ...ubject to modifications Page 26 of 88 User Manual Components of Centralized Lubrication Pump 203 4510a04 2 l reservoir for grease with low level control P c b versions V10 V13 V20 V23 Filling from bot...

Page 27: ...e 1 664 36078 9 flat packing and 10 m cable for ADR version 1 664 36862 2 21 1 Socket 1 2 black 1 2 2 236 13277 9 21 2 Flat packing 2 236 13294 3 22 Screw BZ 3x10 C 8 206 13796 6 Pos Designation Qty P...

Page 28: ...4 Subject to modifications Page 28 of 88 User Manual Components of Centralized Lubrication Pump 203 4527a04 2 l reservoir for grease with low level control Fig 10 Explosion view for P 203 2XLBO K 12 2...

Page 29: ...1 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 20 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 21 Housing cover 1 444 24667 1 Housing...

Page 30: ...t to modifications Page 30 of 88 User Manual Components of Centralized Lubrication Pump 203 4511a04 2 l reservoir for oil with low level control P c b versions V10 V13 V20 V23 Filling from top Connect...

Page 31: ...ocket 1 2 black 1 2 2 236 13277 9 23 2 Flat packing 2 236 13294 3 24 Screw BZ 3x10 C 8 206 13796 6 Pos Designation Qty Part no 25 Appliance plug 2 with cable 1 2 1 664 36862 5 26 Housing cover 1 444 2...

Page 32: ...F04 Subject to modifications Page 32 of 88 User Manual Components of Centralized Lubrication Pump 203 4528a04 Fig 12 Explosion view for P 203 2YLBO K 12 24 1A7 16 V 10 V13 V20 V23 P c b versions V10...

Page 33: ...valve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 22 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 23 Housing c...

Page 34: ...ications Page 34 of 88 User Manual Components of Centralized Lubrication Pump 203 4512a04 2 l flat type reservoir for grease without low level control P c b versions V10 V13 V20 V23 Filling from botto...

Page 35: ...1 2 2 236 13277 9 24 2 Flat packing 2 236 13294 3 25 Screw BZ 3x10 C 8 206 13796 6 26 Appliance plug 2 with cable 1 2 1 664 36862 5 Pos Designation Qty Part no 27 Housing cover 1 444 24667 1 Housing c...

Page 36: ...ifications Page 36 of 88 User Manual Components of Centralized Lubrication Pump 203 4529a04 Fig 14 Explosion view for P 203 2XNFL K 12 24 1A5 14 1A7 16 V 10 V13 V20 V23 2 l flat type reservoir for gre...

Page 37: ...f valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 24 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 24 1 Screw f KF 3x25 10 206 13796 7 24 2 Drain hose 1 44...

Page 38: ...ect to modifications Page 38 of 88 User Manual Components of Centralized Lubrication Pump 203 4513a04 4 l and 8 l reservoir for grease or oil without low level control Without control p c b Filling fr...

Page 39: ...e 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 24 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 25 Pressure relief valve 4 SVTE...

Page 40: ...F04 Subject to modifications Page 40 of 88 User Manual Components of Centralized Lubrication Pump 203 4514a04 4 l and 8 l reservoir for grease with low level control Without control p c b Filling fro...

Page 41: ...m assy 1 600 26875 2 K6 piston 6 mm assy 1 600 26876 2 K7 piston 7 mm assy 1 600 26877 2 C7 piston 7 mm assy for chisel paste 1 600 28750 1 KR Pump element adjustable 1 655 26178 1 22 Sealing ring 22...

Page 42: ...s Page 42 of 88 User Manual Components of Centralized Lubrication Pump 203 4515a04 4 l and 8 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom...

Page 43: ...1 26 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36078 9 27 Screw BZ 3x10 C 8 206 13796 6 28 Appliance plug 2 with cable 1 2 1 664 36862 5 28 1 Socket1 2 black 1 2 2 236 13277 9 28 2 Flat...

Page 44: ...44 of 88 User Manual Components of Centralized Lubrication Pump 203 4530a04 4 l and 8 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom or top...

Page 45: ...k valve 7 mm assy 1 504 36071 9 24 Nipple S 2520 1 4 1 4 25 1 226 14105 5 25 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 25 Housing cover 1 444 24667 1 Housing c...

Page 46: ...Subject to modifications Page 46 of 88 User Manual Components of Centralized Lubrication Pump 203 4516a04 4 l and 8 l reservoir for grease with low level control P c b versions V10 V13 V20 V23 Filling...

Page 47: ...th flat packing and 10 m cable 1 664 36078 9 26 1 Socket 1 2 black 1 2 2 236 13277 9 26 2 Flat packing 2 236 13294 3 27 Screw BZ 3x10 C 8 206 13796 6 28 Appliance plug 2 with cable 1 2 1 664 36862 5 P...

Page 48: ...ct to modifications Page 48 of 88 User Manual Components of Centralized Lubrication Pump 203 4531a04 4 l and 8 l reservoir for grease with low level control P c b versions V10 V13 V20 V23 Filling from...

Page 49: ...mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 24 Nipple S 2520 1 4 1 4 25 1 226 14105 5 25 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 26 Housing co...

Page 50: ...ct to modifications Page 50 of 88 User Manual Components of Centralized Lubrication Pump 203 4517a04 P c b versions V10 V13 V20 V23 Filling from top Connection types 1A1 01 10 and 2A1 01 10 Fig 21 Exp...

Page 51: ...4 D 6 1 624 28894 1 26 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36078 9 26 1 Socket 1 2 black 1 2 1 236 13277 9 26 2 Flat packing 1 236 13294 3 Pos Designation Qty Part no 27 Screw BZ...

Page 52: ...difications Page 52 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for oil with low level control Fig 22 Explosion view for P 203 4YLBO 8YLBO K 12 24 1A5 14 und...

Page 53: ...lve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 24 Nippel S 2520 1 4 1 4 25 1 226 14105 5 25 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1...

Page 54: ...bject to modifications Page 54 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease or oil closed without low level control Without control p c b Filling f...

Page 55: ...m assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 24 Pressure relief valve 4 SVTE 350 1...

Page 56: ...04 Subject to modifications Page 56 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease closed with low level control 4543a04 Without control p c b Fillin...

Page 57: ...4 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 24 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 25 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36...

Page 58: ...s Page 58 of 88 User Manual Components of Centralized Lubrication Pump 203 4545a04 4 l and 8 l reservoir for grease closed without low level control P c b versions V10 V13 V20 V23 Filling from bottom...

Page 59: ...624 28894 1 25 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36078 9 26 Screw BZ 3x10 C 8 206 13796 6 27 Appliance plug 2 with cable 1 2 1 664 36862 5 27 1 Socket 1 2 black 1 2 2 236 13277...

Page 60: ...ns Page 60 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease closed with low level control 4544a04 P c b versions V10 V13 V20 V23 Filling from bottom Co...

Page 61: ...y 1 2 with flat packing and 10 m cable 1 664 36078 9 25 1 Socket 1 2 black 1 2 2 236 13277 9 25 2 Flat packing 2 236 13294 3 26 Screw BZ 3x10 C 8 206 13796 6 27 Appliance plug 2 with cable 1 2 1 664 3...

Page 62: ...ations Page 62 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease closed without low level control P c b versions V10 V13 V20 V23 Filling from bottom Con...

Page 63: ...assy 1 504 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 24 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 25 Housing cover 1 444 24667 1 Housing cover assy si...

Page 64: ...t to modifications Page 64 of 88 User Manual Components of Centralized Lubrication Pump 203 4540a04 4 l and 8 l reservoir for grease closed with low level control P c b versions V10 V13 V20 V23 Fillin...

Page 65: ...6071 4 Check valve 7 mm assy 1 504 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 24 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 25 Housing cover 1 444 24667...

Page 66: ...F04 Subject to modifications Page 66 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l reservoir for grease with follower plate and low level control 4546a04 Without control p c b...

Page 67: ...table 1 655 26178 1 26 Sealing ring 22 2x27x1 5 1 306 17813 1 27 Check valve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4 25...

Page 68: ...F04 Subject to modifications Page 68 of 88 User Manual Components of Centralized Lubrication Pump 203 8 l reservoir for grease with follower plate and low level control 4549a04 Without control p c b...

Page 69: ...justable 1 655 26178 1 26 Sealing ring 22 2x27x1 5 1 306 17813 1 27 Check valve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4...

Page 70: ...to modifications Page 70 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l reservoir for grease with follower plate and low level control P c b versions V10 V13 V20 V23 Filling fro...

Page 71: ...1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 29 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 30 Housing cover 1 44...

Page 72: ...to modifications Page 72 of 88 User Manual Components of Centralized Lubrication Pump 203 8 l reservoir for grease with follower plate and low level control P c b versions V10 V13 V20 V23 Filling fro...

Page 73: ...valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 29 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 30 Ho...

Page 74: ...version code M Connection types 1A1 01 2A1 01 without control p c b if upgrading motor from old to new Pos Designation Qty Part no 1 Socket black 2 236 13277 9 2 Flat packing 2 236 13294 3 3 Screw BZ...

Page 75: ...ance plug 2 with cable 1 664 36862 5 6 Magnetic switch for low level control 1 234 13162 4 4518a04 1 appliance plug 1 with cable new pos 4 adapter cable not required Different connection types for 12...

Page 76: ...os Designation Qty Part no 1 Cable gland KF PG 9 2 237 13397 3 2 Sealing ring ABIL 15 2x19 5x0 5 2 306 19549 1 3 Jam nut KF PG 9 2 237 13352 8 Pos Designation Qty Part no 4 Magnetic switch for low lev...

Page 77: ...eding component drawings For the microprocessor control the parts mentioned below are different from those of the standard version Pos Designation Qty Part no 5 Flanged plug 4 pole 1 664 36884 1 6 Pis...

Page 78: ...and to end of plug 4 included in motor kit Pos Designation Qty Part no 5 Cable assy 4 core 0 94 m 3 1 664 36931 1 6 Piston detector with plug M11x1 1 234 13178 2 Piston detector without plug M11x1 1 2...

Page 79: ...etic switch for low level control 1 234 13162 4 4 Connecting plug 4 4 pole 1 664 34045 2 1 control p c b M08 M23 2 included in motor kit Pos Designation Qty Part no 5 Piston detector with plug M11x1 1...

Page 80: ...34195 8 7 Magnetic switch for low level control 1 234 13162 5 8 Power supply board 110 230 VAC 1 544 36961 4 9 Motor connecting cable 1 1 664 36917 6 10 Motor new 24 VDC 1 544 36913 8 Different connec...

Page 81: ...itch for low level control 1 234 13162 5 7 Power supply board 110 230 VAC 1 544 36961 4 8 Motor connecting cable 1 1 664 34195 2 9 Motor new 24 VDC 1 544 36913 8 4533a04 Different connecting parts for...

Page 82: ...os Designation Qty Part no 1 Socket black 2 236 13277 9 2 Flat packing 2 236 13294 3 3 Screw BZ 3x10 C 4 206 13796 6 4 Appliance plug 1 with cable and ferrite core 1 664 36917 5 4 1 Self tapping screw...

Page 83: ...onnection types for 120 and 230 VAC Connection type 2A7 16 with power supply p c b and control p c b V10 V13 Note The components of model 203 are listed with the respective preceding component drawing...

Page 84: ...control p c b 1 664 36917 7 7 Magnetic switch for low level control 1 234 13162 4 8 Control p c b M08 M23 1 236 13870 2 9 Motor connecting cable old 1 664 36862 3 Motor connecting cable new 1 1 664 3...

Page 85: ...odifications Model203 Parts of the lockable lid for 4 l and 8 l reservoir 4301a00 Pos Designation Qty Part no 1 Lockable lid assy 1 544 36963 1 2 Lock consisting of parts pos 2 1 to 2 4 1 544 36961 3...

Page 86: ...NCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 2 0A 20003 F04 Subject to modifications Page 86 of 88 User Manual Components of Centralized Lubrication Pump 203 Not...

Page 87: ...er Manual Components of Centralized Lubrication Pump 203 2 0A 20003 F04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 87 of 88 Subject to modifications Not...

Page 88: ...Industrial One Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Co KG Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Li...

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