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Lincoln P 203, User Manual

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Lincoln P 203 User Manual Download Page 20

LINCOLN GmbH & Co. KG •  Postfach 1263 •  D-69183 Walldorf •  Tel +49 (6227) 33-0 •  Fax +49 (6227) 33-259

2.0A-20003-F04

Subject to modifications

Page 20 of 88

User Manual

Components of Centralized Lubrication Pump 203

4525a04

2-l reservoir for grease, closed with low-level control

P.c.b. versions V10 - V13, V20 - V23
Filling from bottom
Connection type 1A7.16

Fig. 6 - Explosion view for P 203 -2XL-.K.-12/24-1A7.16 V 10 - V13, V20 - V23

Summary of Contents for P 203

Page 1: ...s of Centralized Lubrication Pump 203 2 0A 20003 F04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications Components of Centralized Lubricatio...

Page 2: ...p c b versions V10 V13 V20 V23 connection type 1A7 16 28 2 l reservoirwith low level control for oil p c b of the versions V10 V13 V20 V23 type of connection 1A1 01 10 oder 2A1 01 10 30 p c b of the...

Page 3: ...Connection type 1A1 01 2A1 01 without p c b if upgrading motor from old to new 74 Connection type 1A1 01 2A1 01 without p c b in case of replacement of the motor 75 Connection type 1A8 00 2A8 00 for s...

Page 4: ...2 6A 20005 D01 p c b 236 13857 1 variant H 2 6A 20003 D01 p c b 236 13870 2 variant M 08 M 15 2 6A 20004 D01 p c b 236 13870 1 variant M 16 M 23 2 0L 30001 C03 Installation Instructions 2 6A 20001 G0...

Page 5: ...thout low level Pump elements 1 3 Number of elements used K5 Piston diameter 5 mm K6 Piston diameter 6 mm K7 Piston diameter 7 mm KR Pump element adjustable piston 7 mm C7 Piston diameter 7 mm B B7 Pi...

Page 6: ...voir 4 4 l Transparent plastic reservoir 8 8 l Transparent plastic reservoir X Reservoir for grease Y Reservoir for oil N Standard design L Low level control without designation Standard reservoirs 2...

Page 7: ...liters without low level not for oil Pump elements 1 3 Number of elements used K5 Piston diameter 5 mm K6 Piston diameter 6 mm K7 Piston diameter 7 mm KR Pump element adjustable piston 7 mm B7 Piston...

Page 8: ...yfor liters without low level not for oil Pump elements 1 3 Number of elements used K5 Piston diameter 5 mm K6 Piston diameter 6 mm K7 Piston diameter 7 mm KR Pump element adjustable piston 7 mm B7 Pi...

Page 9: ...out p c b without low level control cube type plug left black with without 10 m cable without p c b and low level control cube type plug left black with without 10 m cable and cube type plug right gre...

Page 10: ...modifications Page 10 of 88 User Manual Components of Centralized Lubrication Pump 203 Components of Quicklub Pump Model 203 Without control p c b Filling from bottom Connection type 1A1 01 10 4505a04...

Page 11: ...sy 1 504 36071 9 20 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 1 deviations of the shown type of connection of pump 203 see pages 74 85 2 with appliance plug 1 and cable old pos 28 use ada...

Page 12: ...20003 F04 Subject to modifications Page 12 of 88 User Manual Components of Centralized Lubrication Pump 203 4506a04 Without control p c b Filling from bottom Connection type 2A1 01 10 Fig 2 Explosion...

Page 13: ...ey 1 2 with flat packing and 10 m cable 1 664 36078 9 21 1 Socket 1 2 black 1 2 2 236 13277 9 21 2 Flat packing 2 236 13294 3 22 Screw BZ 3 0x10 C 8 206 13796 6 Pos Designation Qty Part no 23 Plug 2 w...

Page 14: ...s Page 14 of 88 User Manual Components of Centralized Lubrication Pump 203 2 l reservoir for grease closed without low level control 4507a04 P c b models V10 V13 V20 V23 H V10 V13 ADR and H ADR Fillin...

Page 15: ...94 3 22 Screw BZ 3x10 C 8 206 13796 6 23 Plug 2 with cable 2 1 664 36862 5 Pos Designation Qty Part no 24 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 24 1 Screw f KF 3x25 1...

Page 16: ...s Page 16 of 88 User Manual Components of Centralized Lubrication Pump 203 2 l reservoir for grease closed without low level control P c b versions V10 V13 V20 V23 H V10 V13 ADR and H ADR Filling from...

Page 17: ...over 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 Pos Designation Qty Part no 21 1 Screw f KF 3x25 10 206 13796 7 21 2 Drain hose 1 444 24310 1 22 Motor new 1 5 with pos 7 13 15 22 1 24 1...

Page 18: ...ect to modifications Page 18 of 88 User Manual Components of Centralized Lubrication Pump 203 4508a04 2 l reservoir for grease closed with low level control P c b versions V10 V13 V20 V23 Filling from...

Page 19: ...96 6 23 Appliance plug 2 with cable 2 1 664 36862 5 Pos Designation Qty Part no 24 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 24 1 Screw f KF 3x25 10 206 13796 1 24 2 Drai...

Page 20: ...Subject to modifications Page 20 of 88 User Manual Components of Centralized Lubrication Pump 203 4525a04 2 l reservoir for grease closed with low level control P c b versions V10 V13 V20 V23 Filling...

Page 21: ...0 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 21 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 21 1 Screw f KF 3x25 10 206 13796 1 21 2 Drain hose 1 444 24310 1 22 Moto...

Page 22: ...ations Page 22 of 88 User Manual Components of Centralized Lubrication Pump 203 4509a04 2 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom or...

Page 23: ...and 10 m cable for ADR pump 1 664 36862 2 21 1 Socket 1 2 black 1 2 2 236 13277 9 21 2 Flat packing 2 236 13294 3 23 Screw BZ 3 x 10 C 8 206 13796 6 24 Appliance plug 2 with cable 1 2 1 664 36862 5 Po...

Page 24: ...ications Page 24 of 88 User Manual Components of Centralized Lubrication Pump 203 4526a04 2 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom o...

Page 25: ...04 36071 4 Check valve 7 mm assy 1 504 36071 9 20 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 21 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544...

Page 26: ...ubject to modifications Page 26 of 88 User Manual Components of Centralized Lubrication Pump 203 4510a04 2 l reservoir for grease with low level control P c b versions V10 V13 V20 V23 Filling from bot...

Page 27: ...e 1 664 36078 9 flat packing and 10 m cable for ADR version 1 664 36862 2 21 1 Socket 1 2 black 1 2 2 236 13277 9 21 2 Flat packing 2 236 13294 3 22 Screw BZ 3x10 C 8 206 13796 6 Pos Designation Qty P...

Page 28: ...4 Subject to modifications Page 28 of 88 User Manual Components of Centralized Lubrication Pump 203 4527a04 2 l reservoir for grease with low level control Fig 10 Explosion view for P 203 2XLBO K 12 2...

Page 29: ...1 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 20 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 21 Housing cover 1 444 24667 1 Housing...

Page 30: ...t to modifications Page 30 of 88 User Manual Components of Centralized Lubrication Pump 203 4511a04 2 l reservoir for oil with low level control P c b versions V10 V13 V20 V23 Filling from top Connect...

Page 31: ...ocket 1 2 black 1 2 2 236 13277 9 23 2 Flat packing 2 236 13294 3 24 Screw BZ 3x10 C 8 206 13796 6 Pos Designation Qty Part no 25 Appliance plug 2 with cable 1 2 1 664 36862 5 26 Housing cover 1 444 2...

Page 32: ...F04 Subject to modifications Page 32 of 88 User Manual Components of Centralized Lubrication Pump 203 4528a04 Fig 12 Explosion view for P 203 2YLBO K 12 24 1A7 16 V 10 V13 V20 V23 P c b versions V10...

Page 33: ...valve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 22 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 23 Housing c...

Page 34: ...ications Page 34 of 88 User Manual Components of Centralized Lubrication Pump 203 4512a04 2 l flat type reservoir for grease without low level control P c b versions V10 V13 V20 V23 Filling from botto...

Page 35: ...1 2 2 236 13277 9 24 2 Flat packing 2 236 13294 3 25 Screw BZ 3x10 C 8 206 13796 6 26 Appliance plug 2 with cable 1 2 1 664 36862 5 Pos Designation Qty Part no 27 Housing cover 1 444 24667 1 Housing c...

Page 36: ...ifications Page 36 of 88 User Manual Components of Centralized Lubrication Pump 203 4529a04 Fig 14 Explosion view for P 203 2XNFL K 12 24 1A5 14 1A7 16 V 10 V13 V20 V23 2 l flat type reservoir for gre...

Page 37: ...f valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 24 Housing cover 1 444 24667 1 Housing cover assy since 1996 1 544 32217 1 24 1 Screw f KF 3x25 10 206 13796 7 24 2 Drain hose 1 44...

Page 38: ...ect to modifications Page 38 of 88 User Manual Components of Centralized Lubrication Pump 203 4513a04 4 l and 8 l reservoir for grease or oil without low level control Without control p c b Filling fr...

Page 39: ...e 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 24 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 25 Pressure relief valve 4 SVTE...

Page 40: ...F04 Subject to modifications Page 40 of 88 User Manual Components of Centralized Lubrication Pump 203 4514a04 4 l and 8 l reservoir for grease with low level control Without control p c b Filling fro...

Page 41: ...m assy 1 600 26875 2 K6 piston 6 mm assy 1 600 26876 2 K7 piston 7 mm assy 1 600 26877 2 C7 piston 7 mm assy for chisel paste 1 600 28750 1 KR Pump element adjustable 1 655 26178 1 22 Sealing ring 22...

Page 42: ...s Page 42 of 88 User Manual Components of Centralized Lubrication Pump 203 4515a04 4 l and 8 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom...

Page 43: ...1 26 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36078 9 27 Screw BZ 3x10 C 8 206 13796 6 28 Appliance plug 2 with cable 1 2 1 664 36862 5 28 1 Socket1 2 black 1 2 2 236 13277 9 28 2 Flat...

Page 44: ...44 of 88 User Manual Components of Centralized Lubrication Pump 203 4530a04 4 l and 8 l reservoir for grease or oil without low level control P c b versions V10 V13 V20 V23 Filling from bottom or top...

Page 45: ...k valve 7 mm assy 1 504 36071 9 24 Nipple S 2520 1 4 1 4 25 1 226 14105 5 25 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 25 Housing cover 1 444 24667 1 Housing c...

Page 46: ...Subject to modifications Page 46 of 88 User Manual Components of Centralized Lubrication Pump 203 4516a04 4 l and 8 l reservoir for grease with low level control P c b versions V10 V13 V20 V23 Filling...

Page 47: ...th flat packing and 10 m cable 1 664 36078 9 26 1 Socket 1 2 black 1 2 2 236 13277 9 26 2 Flat packing 2 236 13294 3 27 Screw BZ 3x10 C 8 206 13796 6 28 Appliance plug 2 with cable 1 2 1 664 36862 5 P...

Page 48: ...ct to modifications Page 48 of 88 User Manual Components of Centralized Lubrication Pump 203 4531a04 4 l and 8 l reservoir for grease with low level control P c b versions V10 V13 V20 V23 Filling from...

Page 49: ...mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 24 Nipple S 2520 1 4 1 4 25 1 226 14105 5 25 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 26 Housing co...

Page 50: ...ct to modifications Page 50 of 88 User Manual Components of Centralized Lubrication Pump 203 4517a04 P c b versions V10 V13 V20 V23 Filling from top Connection types 1A1 01 10 and 2A1 01 10 Fig 21 Exp...

Page 51: ...4 D 6 1 624 28894 1 26 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36078 9 26 1 Socket 1 2 black 1 2 1 236 13277 9 26 2 Flat packing 1 236 13294 3 Pos Designation Qty Part no 27 Screw BZ...

Page 52: ...difications Page 52 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for oil with low level control Fig 22 Explosion view for P 203 4YLBO 8YLBO K 12 24 1A5 14 und...

Page 53: ...lve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 24 Nippel S 2520 1 4 1 4 25 1 226 14105 5 25 Pressure relief valve 4 SVTE 350 1 4 D 6 1 624 28894 1...

Page 54: ...bject to modifications Page 54 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease or oil closed without low level control Without control p c b Filling f...

Page 55: ...m assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 24 Pressure relief valve 4 SVTE 350 1...

Page 56: ...04 Subject to modifications Page 56 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease closed with low level control 4543a04 Without control p c b Fillin...

Page 57: ...4 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 24 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 25 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36...

Page 58: ...s Page 58 of 88 User Manual Components of Centralized Lubrication Pump 203 4545a04 4 l and 8 l reservoir for grease closed without low level control P c b versions V10 V13 V20 V23 Filling from bottom...

Page 59: ...624 28894 1 25 Socket 2 grey 1 2 with flat packing and 10 m cable 1 664 36078 9 26 Screw BZ 3x10 C 8 206 13796 6 27 Appliance plug 2 with cable 1 2 1 664 36862 5 27 1 Socket 1 2 black 1 2 2 236 13277...

Page 60: ...ns Page 60 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease closed with low level control 4544a04 P c b versions V10 V13 V20 V23 Filling from bottom Co...

Page 61: ...y 1 2 with flat packing and 10 m cable 1 664 36078 9 25 1 Socket 1 2 black 1 2 2 236 13277 9 25 2 Flat packing 2 236 13294 3 26 Screw BZ 3x10 C 8 206 13796 6 27 Appliance plug 2 with cable 1 2 1 664 3...

Page 62: ...ations Page 62 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l and 8 l reservoir for grease closed without low level control P c b versions V10 V13 V20 V23 Filling from bottom Con...

Page 63: ...assy 1 504 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 24 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 25 Housing cover 1 444 24667 1 Housing cover assy si...

Page 64: ...t to modifications Page 64 of 88 User Manual Components of Centralized Lubrication Pump 203 4540a04 4 l and 8 l reservoir for grease closed with low level control P c b versions V10 V13 V20 V23 Fillin...

Page 65: ...6071 4 Check valve 7 mm assy 1 504 36071 9 23 Nipple S 2520 1 4 1 4 25 1 226 14105 5 24 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 Pos Designation Qty Part no 25 Housing cover 1 444 24667...

Page 66: ...F04 Subject to modifications Page 66 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l reservoir for grease with follower plate and low level control 4546a04 Without control p c b...

Page 67: ...table 1 655 26178 1 26 Sealing ring 22 2x27x1 5 1 306 17813 1 27 Check valve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4 25...

Page 68: ...F04 Subject to modifications Page 68 of 88 User Manual Components of Centralized Lubrication Pump 203 8 l reservoir for grease with follower plate and low level control 4549a04 Without control p c b...

Page 69: ...justable 1 655 26178 1 26 Sealing ring 22 2x27x1 5 1 306 17813 1 27 Check valve 5 mm assy 1 504 36071 8 Check valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4...

Page 70: ...to modifications Page 70 of 88 User Manual Components of Centralized Lubrication Pump 203 4 l reservoir for grease with follower plate and low level control P c b versions V10 V13 V20 V23 Filling fro...

Page 71: ...1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 29 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 30 Housing cover 1 44...

Page 72: ...to modifications Page 72 of 88 User Manual Components of Centralized Lubrication Pump 203 8 l reservoir for grease with follower plate and low level control P c b versions V10 V13 V20 V23 Filling fro...

Page 73: ...valve 6 mm assy 1 504 36071 4 Check valve 7 mm assy 1 504 36071 9 28 Nipple S 2520 1 4 1 4 25 1 226 14105 5 Pos Designation Qty Part no 29 Pressure relief valve 5 SVTE 350 1 4 D 6 1 624 28894 1 30 Ho...

Page 74: ...version code M Connection types 1A1 01 2A1 01 without control p c b if upgrading motor from old to new Pos Designation Qty Part no 1 Socket black 2 236 13277 9 2 Flat packing 2 236 13294 3 3 Screw BZ...

Page 75: ...ance plug 2 with cable 1 664 36862 5 6 Magnetic switch for low level control 1 234 13162 4 4518a04 1 appliance plug 1 with cable new pos 4 adapter cable not required Different connection types for 12...

Page 76: ...os Designation Qty Part no 1 Cable gland KF PG 9 2 237 13397 3 2 Sealing ring ABIL 15 2x19 5x0 5 2 306 19549 1 3 Jam nut KF PG 9 2 237 13352 8 Pos Designation Qty Part no 4 Magnetic switch for low lev...

Page 77: ...eding component drawings For the microprocessor control the parts mentioned below are different from those of the standard version Pos Designation Qty Part no 5 Flanged plug 4 pole 1 664 36884 1 6 Pis...

Page 78: ...and to end of plug 4 included in motor kit Pos Designation Qty Part no 5 Cable assy 4 core 0 94 m 3 1 664 36931 1 6 Piston detector with plug M11x1 1 234 13178 2 Piston detector without plug M11x1 1 2...

Page 79: ...etic switch for low level control 1 234 13162 4 4 Connecting plug 4 4 pole 1 664 34045 2 1 control p c b M08 M23 2 included in motor kit Pos Designation Qty Part no 5 Piston detector with plug M11x1 1...

Page 80: ...34195 8 7 Magnetic switch for low level control 1 234 13162 5 8 Power supply board 110 230 VAC 1 544 36961 4 9 Motor connecting cable 1 1 664 36917 6 10 Motor new 24 VDC 1 544 36913 8 Different connec...

Page 81: ...itch for low level control 1 234 13162 5 7 Power supply board 110 230 VAC 1 544 36961 4 8 Motor connecting cable 1 1 664 34195 2 9 Motor new 24 VDC 1 544 36913 8 4533a04 Different connecting parts for...

Page 82: ...os Designation Qty Part no 1 Socket black 2 236 13277 9 2 Flat packing 2 236 13294 3 3 Screw BZ 3x10 C 4 206 13796 6 4 Appliance plug 1 with cable and ferrite core 1 664 36917 5 4 1 Self tapping screw...

Page 83: ...onnection types for 120 and 230 VAC Connection type 2A7 16 with power supply p c b and control p c b V10 V13 Note The components of model 203 are listed with the respective preceding component drawing...

Page 84: ...control p c b 1 664 36917 7 7 Magnetic switch for low level control 1 234 13162 4 8 Control p c b M08 M23 1 236 13870 2 9 Motor connecting cable old 1 664 36862 3 Motor connecting cable new 1 1 664 3...

Page 85: ...odifications Model203 Parts of the lockable lid for 4 l and 8 l reservoir 4301a00 Pos Designation Qty Part no 1 Lockable lid assy 1 544 36963 1 2 Lock consisting of parts pos 2 1 to 2 4 1 544 36961 3...

Page 86: ...NCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 2 0A 20003 F04 Subject to modifications Page 86 of 88 User Manual Components of Centralized Lubrication Pump 203 Not...

Page 87: ...er Manual Components of Centralized Lubrication Pump 203 2 0A 20003 F04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 87 of 88 Subject to modifications Not...

Page 88: ...Industrial One Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Co KG Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Li...

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