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B-13
OPERATION
VANTAGE
®
520 SD
SETTINGS WHEN USING THE K930-2 TIG MODULE
• Set the WELD MODE switch to the “Touch Start TIG Setting”.
• Set the STOP/AUTO IDLE/HIGH IDLE switch to the “AUTO/RUN”
position.
• Set the WELDING TERMINALS switch to the “Remotely
Controlled” position. This will keep the solid state contactor
open and provide a “cold” electrode until the triggering device
(Amptrol or Arc Start Switch) is pressed.
Table B.3 TYPICAL CURRENT RANGES
(1)
FOR TUNGSTEN ELECTRODES
(2)
DCEN (-) DCEP (+) Approximate Argon Gas Flow Rate
l/min (c.f.m.)
Tungsten
Electrode 1%, 2% 1%, 2% TIG TORCH
Diameter Thoriated Thoriated Aluminum Stainless Steel Nozzle
mm (in) Tungsten Tungsten Size (4), (5)
.25 (0.010) 2-15 (3) 2-4 (3-8) 2-4 (3-8) #4, #5, #6
.50 (0.020) 5-20 (3) 3-5 (5-10) 3-5 (5-10)
1.0 (0.040) 15-80 (3) 3-5 (5-10) 3-5 (5-10)
1.6 (1/16) 70-150 10-20 3-5 (5-10) 4-6 (9-13) #5, #6
2.4 (3/32) 150-250 15-30 6-8 (13-17) 5-7 (11-15) #6, #7, #8
3.2 (1/8) 250-400 25-40 7-11 (15-23) 5-7 (11-15)
4.0 (5/32) 400-500 40-55 10-12 (21-25) 6-8 (13-17) #8, #10
4.8 (3/16) 500-750 55-80 11-13 (23-27) 8-10 (18-22)
6.4 (1/4) 750-1000 80-125 13-15 (28-32) 11-13 (23-27)
(1) When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.
(2) Tungsten electrodes are classified as follows by the American Welding Society (AWS):
Pure EWP
1% Thoriated EWTh-1
2% Thoriated EWTh-2
Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC
and DC applications.
(3) DCEP is not commonly used in these sizes.
(4) TIG torch nozzle “sizes” are in multiples of 1/16ths of an inch:
# 4 = 1/4 in. 6 mm
# 5 = 5/16 in. 8 mm
# 6 = 3/8 in. 10 mm
# 7 = 7/16 in. 11 mm
# 8 = 1/2 in. 12.5 mm
#10 = 5/8 in. 16 mm
(5) TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to
breakage, but cannot withstand high temperatures and high duty cycles.
Summary of Contents for VANTAGE 520 SD
Page 8: ...8 NOTES VANTAGE 520 SD ...
Page 20: ...A 12 NOTES VANTAGE 520 SD ...
Page 49: ...F 3 CONNECTION DIAGRAMS VANTAGE 520 SD ...
Page 50: ...F 4 CONNECTION DIAGRAMS VANTAGE 520 SD ...
Page 51: ...F 5 CONNECTION DIAGRAMS VANTAGE 520 SD ...
Page 56: ...F 10 NOTES VANTAGE 520 SD ...