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Maintenance 

 WARNING

 

For any repair operations, modifications or 
maintenances, it is recommended to contact the nearest 
Technical Service Center or Lincoln Electric. Repairs 
and modifications performed by unauthorized service or 
personnel will cause, that the manufacturer’s warranty 
will become null and void. 
 
Any noticeable damage should be reported immediately 
and repaired. 
 

Routine maintenance (everyday) 

  Check condition of insulation and connections of the 

work leads and insulation of power lead. If any 
insulation damage exists replace the lead 
immediately. 

  Remove the spatters from the welding gun nozzle. 

Spatters could interfere with the shielding gas flow to 
the arc. 

  Check the welding gun condition: replace it, if 

necessary. 

  Check condition and operation of the cooling fan. 

Keep clean its airflow slots. 

 

Periodic maintenance (every 200 working hours but at 
list once every year) 

Perform the routine maintenance and, in addition: 

  Keep the machine clean. Using a dry (and low 

pressure) airflow, remove the dust from the external 
case and from the cabinet inside. 

  If it is required, clean and tighten all weld terminals. 

 
The frequency of the maintenance operations may vary in 
accordance with the working environment where the 
machine is placed. 
 

 WARNING

 

Do not touch electrically live parts. 
 

 WARNING

 

Before the case of welding machine will be removed, the 
welding machine had to be turned off and the power lead 
had to be disconnected from mains socket. 
 

 WARNING

 

Mains supply network must be disconnected from the 
machine before each maintenance and service. After 
each repair, perform proper tests to ensure safety. 
 

Customer Assistance Policy 

The business of The Lincoln Electric Company is 
manufacturing and selling high quality welding equipment, 
consumables, and cutting equipment. Our challenge is to 
meet the needs of our customers and to exceed their 
expectations. On occasion, purchasers may ask Lincoln 
Electric for advice or information about their use of our 
products. We respond to our customers based on the best 
information in our possession at that time. Lincoln Electric 
is not in a position to warrant or guarantee such advice, 
and assumes no liability, with respect to such information 
or advice. We expressly disclaim any warranty of any 
kind, including any warranty of fitness for any customer’s 
particular purpose, with respect to such information or 
advice. As a matter of practical consideration, we also 
cannot assume any responsibility for updating or 
correcting any such information or advice once it has 
been given, nor does the provision of information or 
advice create, expand or alter any warranty with respect 
to the sale of our products 
Lincoln Electric is a responsive manufacturer, but the 
selection and use of specific products sold by Lincoln 
Electric is solely within the control of, and remains the sole 
responsibility of the customer. Many variables beyond the 
control of Lincoln Electric affect the results obtained in 
applying these types of fabrication methods and service 
requirements. 
Subject to Change – This information is accurate to the 
best of our knowledge at the time of printing. Please refer 
to www.lincolnelectric.com for any updated information. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for SPEEDTEC 505SP BR

Page 1: ...IM3061 01 2020 REV03 SPEEDTEC 505SP BR OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Page 2: ...ence record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 Electromagnetic Compatibility EMC 2 Safety 3 Intoduction 5 Installation and Operator Instructions 5 WEEE 10 Spare Parts 10 Authorized Service Shops Location 10 Elec...

Page 3: ...Output Voltage GMAW 60Vdc 60 500A 39Vdc 100 390A 33 5Vdc FCAW 60Vdc 60 500A 39Vdc 100 390A 33 5Vdc SMAW 60Vdc 60 500A 40Vdc 100 390A 35 6Vdc GTAW 60Vdc 60 500A 30Vdc 100 390A 25 6Vdc WELDING CURRENT RANGE GMAW FCAW SMAW GTAW 20A 500A 20A 500A 5A 500A 5A 500A RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse Type gR or Circuit Breaker Type Z Power Lead 380V 40A 4 Conductor 4mm2 440V 32A DIMENSION Weight ...

Page 4: ...esses Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area and...

Page 5: ...AL OPTICAL RADIATION According with the requirements in 2006 25 EC Directive and EN 12198 Standard the equipment is a category 2 It makes mandatory the adoption of Personal Protective Equipment PPE having filter with a protection degree up to a maximum of 15 as required by EN169 Standard FUMES AND GASES CAN BE DANGEROUS Welding may produce fumes and gases hazardous to health Avoid breathing these ...

Page 6: ...g away from those parts during machine starting operating and servicing SAFETY MARK This equipment is suitable for supplying power for welding operations carried out in an environment with increased hazard of electric shock The manufacturer reserves the right to make changes and or improvements in design without upgrade at the same time the operator s manual ...

Page 7: ...or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Ex...

Page 8: ...idual code digits are flashed in red with a long pause between digits If more than one code is present the codes will be separated by green light Read the error code before the machine is turned off If occurs to clear the error try to turn Off the machine wait for a few seconds then turn ON again If the error remains a maintenance is required Please contact the nearest authorized technical service...

Page 9: ...s chapter Description of the User Interface is available in the operator s manual od wire feeder IM3028 IM3034 IM3045 IM3046 IM3052 IM3053 and the Guide supplied with a Replaceable Front Panel Welding Cables Connection Insert the plug of the work lead into the socket 5 The other end of this lead connects to the work piece with the work clamp Connect the wire feeder to the power source Insert the p...

Page 10: ... indicator 3 will turn on The power source is also electronically protected against overload and accidental short circuit The overload and short circuit protection circuit automatically reduces the output current to a safe value when it detects an overload Transport Lifting WARNING Falling equipment can cause injury and damage to unit Figure 8 During transportation and lifting with a crane adhere ...

Page 11: ... be disconnected from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers ...

Page 12: ...er is not listed Contact the Lincoln Electric Service Department for any code number not listed Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine Use only the parts marked X in the column under the heading number called for in the assembly page indicate a change in this printing First read the Part List reading instruc...

Page 13: ...CI Lincoln Arclink Communication Interface K14106 1 PF40 Digital Wire Feeder K14107 1 PF42 Digital Wire Feeder K14108 1 PF44 Digital Wire Feeder K14109 1 PF46 Digital Wire Feeder K14110 1 PF22 Digital Wire Feeder K14138 1 PF26 Digital Wire Feeder K14121 1 Replaceable Front Panel with User Interface U2 K14122 1 Replaceable Front Panel with User Interface U4 K14123 1 Replaceable Front Panel with Use...

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