IMA 603
REDI-MIG 455 Remote
Page 7
Page
Section 1
INSTALLATION
8
1.1
Location
8
1.2
Connection to Mains Supply
8
1.3
Shielding Gas Supply (for the Gas Metal Arc Welding Process)
9
1.4
Gun and Cable Installation
9
1.5
Output Polarity Connection
9
Section 2
OPERATING INSTRUCTIONS
10
2.1
Duty Cycle
10
2.2
Control Panel
10
Section 3
SETTING UP FOR WELDING
11
Section 4
WELDING
13
4.1
Changing Electrode Size and Type
13
4.2
Adjusting Spool Tension
13
Section 5
LEARNING TO WELD
13
5.1
The Arc-Welding Circuit
13
5.2
The Self-Shielded (Gasless) FCAW Welding Arc
14
5.3
The GMAW (MIG) Welding Arc
14
5.4
Process Selection
14
5.5
Common Metals
14
5.6
Machine Set Up for the Self-Shielded (Gasless) FCAW Process
14
5.7
Welding Techniques for the Self-Shielded (Gasless) FCAW Process
15
5.8
Machine Set Up for the GMAW (MIG) and Gas-Shielded FCAW Processes
16
5.9
Welding Techniques for the GMAW (MIG) Process
16
5.10
Joint Types and Positions
17
5.11
Butt Welds
17
5.12
Penetration
17
5.13
Fillet Welds
18
5.14
Welding in the Vertical Position
18
5.15
Vertical-Up and Overhead Welding
18
5.16
Vertical-Down Welding
18
5.17
Troubleshooting Welds
18
Section 6 -
MAINTENANCE
19
6.1
Routine Maintenance
19
6.2
Gun and Cable Maintenance
19
6.3
Gun Tips and Nozzles
19
6.4
Input Lead
19
6.5
Liner Removal, Installation and Trimming Instructions
for REDI-MIG 4 Torch
20
Section 7
ACCESSORIES
20
Section 8
GROUND TEST PROCEDURE
20
Section 9
TROUBLESHOOTING
21
PARTS LIST REDI-MIG 455 Remote
23
WIRING DIAGRAM REDI-MIG 455 Remote
28
PARTS LISTS REDI-MIG 4D Remote Wire Feeder
29
WIRING DIAGRAM REDI-MIG 4D Remote Wire Feeder
33
WIRE DRIVE ASSEMBLY
34
PARTS LISTS REDI-MIG 2 & 4 TORCHES
36
INDEX