Lincoln Electric PRISM AD2458-1 Operator'S Manual Download Page 7

3

SAFETY

BIBLIOGRAPHY AND SUGGESTED READING

ANSI Z87.1, Practice for Occupational and Educational Eye and Face
Protection, American National Standards Institute, 11 West 42nd
Street, New York, NY 10036.

Arc Welding and Your Health: A Handbook of Health Information for
Welding.  Published by The American Industrial Hygiene Association,
2700 Prosperity Avenue, Suite 250, Fairfax, VA 22031-4319.

NFPA Standard 51B, Cutting and Welding Processes, National Fire
Protection Association, 1 Batterymarch Park, P.O. Box 9146, Quincy,
MA 02269-9959.

OSHA General Industry Standard 29 CFR 1910 Subpart Q. OSHA
Hazard Communication Standard 29 CFR 1910.1200. Available from
the Occupational Safety and Health Administration at
http://www.osha.org or contact your local OSHA office.

The following publications are published by The American Welding
Society, P.O. Box 351040, Miami, Florida 33135. AWS publications
may be purchased from the American Welding society at
http://www.aws.org or by contacting the AWS at 800-443-9353.

ANSI, Standard Z49.1, Safety in Welding, Cutting and Allied
Processes. Z49.1 is now available for download at no charge at
http://www.lincolnelectric.com/community/safety/ or at the AWS
website http://www.aws.org.

AWS F1.1, Method for Sampling Airborne Particulates Generated by
Welding and Allied Processes.

AWS F1.2, Laboratory Method for Measuring Fume Generation Rates
and Total Fume Emission of Welding and Allied Processes.

AWS F1.3, Evaluating Contaminants in the Welding Environment: A
Strategic Sampling Guide.

AWS F1.5, Methods for Sampling and Analyzing Gases from Welding
and Allied Processes.

AWS F3.2, Ventilation Guide for Welding Fume Control

AWS F4.1, Recommended Safe Practices for the Preparation for
Welding and Cutting of Containers and Piping That Have Held
Hazardous Substances.

AWS SHF, Safety and Health Facts Sheets. Available free of charge
from the AWS website at http://www.aws.org.

Supplemental Information:

(*) Not listed. Nuisance value maximum is 10 milligrams per cubic

meter. PEL value for iron oxide is 10 milligrams per cubic meter.

TLV value for iron oxide is 5 milligrams per cubic meter.

(**) As respirable dust.
(*****) Subject to the reporting requirements of Sections 311, 312,

and 313 of the Emergency Planning and Community Right-

to-Know Act of 1986 and of 40CFR 370 and 372.

(b) The PEL for chromium (VI) is .005 milligrams per cubic meter as

an 8 hour time weighted average. The TLV for water-soluble

chromium (VI) is 0.05 milligrams per cubic meter. The TLV for

insoluble chromium (VI) is 0.01 milligrams per cubic meter.

(c) Values are for manganese fume. STEL (Short Term Exposure

Limit) is 3.0 milligrams per cubic meter. OSHA PEL is a ceiling

value.

(****) The TLV for soluble barium compounds is 0.5 mg/m

3

.

TLV and PEL values are as of October 2013. Always check Safety

Data Sheet (SDS) with product or on the Lincoln Electric website at

http://www.lincolnelectric.com

LISTED BELOW ARE SOME TYPICAL INGREDIENTS IN WELDING ELECTRODES AND

THEIR TLV (ACGIH) GUIDELINES AND PEL (OSHA) EXPOSURE LIMITS

     INGREDIENTS

CAS No.

TLV mg/m

3

PEL mg/m

3

     Aluminum and/or aluminum alloys (as AI)*****

7429-90-5

1.0

15

     Aluminum oxide and/or Bauxite*****

1344-28-1

1. 0

5**

     Barium compounds (as Ba)*****

513-77-9

0.5

0.5

     Chromium and chromium alloys or compounds (as Cr)*****

7440-47-3

0.5(b)

0.5(b)

     Hexavalent Chromium (Cr VI)

18540-29-9

0.05(b)

.005(b)

     Copper Fume

7440-50-8

0.2

0.1

     Cobalt Compounds

7440-48-4

0.02

0.1

     Fluorides (as F)

7789-75-5

2.5

2.5

     Iron

7439-89-6

10*

10*

     Limestone and/or calcium carbonate

1317-65-3

10*

15

     Lithium compounds (as Li)

554-13-2

15

10*

     Magnesite

1309-48-4

10

15

     Magnesium and/or magnesium alloys and compounds (as Mg)

7439-95-4

10*

10*

     Manganese and/or manganese alloys and compounds (as Mn)*****

7439-96-5

0.02

5.0(c)

     Mineral silicates

1332-58-7

5**

5**

     Molybdenum alloys (as Mo)

7439-98-7

10

10

     Nickel*****

7440-02-0

0.1

1

     Silicates and other binders

1344-09-8

10*

10*

     Silicon and/or silicon alloys and compounds (as Si)

7440-21-3

10*

10*

     Strontium compounds (as Sr)

1633-05-2

10*

10*

     Zirconium alloys and compounds (as Zr)

12004-83-0

5

5

Summary of Contents for PRISM AD2458-1

Page 1: ...ster Authorized Service and Distributor Locator www lincolnelectric com locator IM10575 Issue Date May 21 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers AD2458 1 thru...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...t engine parts and igniting Do not spill fuel when lling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and dev...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...apture welding fume at or near the arc and filter contaminants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace config...

Page 7: ...s org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per...

Page 8: ...ries Section C Options Accessories C 1 Maintenance Section D Service Maintenance and Repairs D 1 Maintenance D 1 Periodic Maintenance D 1 Maintenance Schedule D 2 PARTS LIST PARTS LINCOLNELECTRIC COM...

Page 9: ...335 AD2458 24 EXHAUST HOOD PRISM 6 5FT X 15 5FT SMR 6 5 15 5 100 8 2 1008 2015 3023 400 AD2458 25 EXHAUST HOOD PRISM 6 5FT X 16 5FT SMR 6 5 16 5 107 3 2 1073 2145 3218 415 AD2458 26 EXHAUST HOOD PRISM...

Page 10: ...o each other using connecting kits Installation on the pre existing cell wall fence Installation of hood hung from the ceiling Curtain installation Instructions for trimming sizing the hood in the fie...

Page 11: ...and place it on the final position MOUNTING POSSIBILITIES For a hanging mounted configuration check that the roof is strong enough Weights of Prism Exhaust Hoods are listed in the Technical specifica...

Page 12: ...TER OF THE CORRESPONDING OUTER FRAME EMBOSS IS PROVIDED AT THE CENTER OF THE FRAME FOR EASY IDENTIFICATION NC EVERY DETAILS REMAIN SAME AS ABOVE CHART FOR ALL SHEET METAL ROOF PANEL ASSEMBLIES FROM AD...

Page 13: ...8 14 EXHAUST HOOD PRISM 7 5FT X 13FT 90 156 85 6 81 1 151 6 147 1 2 DOUBLE 975 1950 2925 300 15 AD2458 15 EXHAUST HOOD PRISM 7 5FT X 15 5FT 90 186 85 6 81 1 181 6 177 1 2 TRIPLE 1163 2325 3488 360 16...

Page 14: ...OUTLET ROOF PANEL QUADRAPLE OUTLET ROOF PANEL NOTES NA ALL DIMENSIONS MENTIONED IN THIS DATA SHEET ARE APPROXIMATE AND INDICATIVE ACTUAL PHYSICAL ASSEMBLY DIMENSIONS MAY VARY AND SUBJECT TO CHANGE BAS...

Page 15: ...WN TRIPLE OUTLET ROOF PANEL EYEBOLT AT 6 LOCATIONS AS SHOWN QUADRAPLE OUTLET ROOF PANEL EYEBOLT AT 8 LOCATIONS AS SHOWN SINGLE OUTLET ROOF PANEL EYEBOLT AT 4 LOCATIONS AS SHOWN HOOD HUNG FROM THE CEIL...

Page 16: ...T HOOD PRISM 6 5FT X 16 5FT SMR 415 8 AD2458 26 EXHAUST HOOD PRISM 6 5FT X 17 5FT SMR 430 9 AD2458 27 EXHAUST HOOD PRISM 6 5FT X 18 5FT SMR 450 10 AD2458 28 EXHAUST HOOD PRISM 6 5FT X 20FT SMR 490 11...

Page 17: ...198 4 8 EXHAUST HOOD PRISM 7 5FT X 7 5FT 90 90 4 9 EXHAUST HOOD PRISM 7 5FT X 11FT 90 132 4 10 EXHAUST HOOD PRISM 7 5FT X 12FT 90 144 4 11 EXHAUST HOOD PRISM 7 5FT X 13FT 90 156 4 12 EXHAUST HOOD PRIS...

Page 18: ...g screws Qty 6 from the hardware provided See Figure A 7 FIGURE A 7 ATTENTION For large hoods longer than 7 5 ft it is not recommended to build it complete on the floor and assemble Always preferred t...

Page 19: ...rovided in the hardware kit to the required size and press and lock it on the mating edges of the two galvanized panels This will ensure the sealing between the galvanized panels See Figure A 12 3 Sec...

Page 20: ...ee Figure A 17 Curtain Bracket FIGURE A 15 FIGURE A 14 Emboss PRISM EXHAUST HOOD 1 Remove all self drilling screws from the side butting faces of the hood Align both hoods make sure both hood frames a...

Page 21: ...ired height based on the height of the hood required Drill 3 or 4 holes on the struts Fence side using 9 32 drill bit See Figure A 17 2 Assemble struts on each face of the post using the 3 or 4 self d...

Page 22: ...rut channel at four corners using corner brackets Secure it with 1 4 self drilling screws Qty 6 See Figure A 21 Corners brackets are required to mount the struts at corners only for remaining places u...

Page 23: ...e corners of the hood using the leg mounting bracket Secure it with 3 8 bolts See Figure A 22 5 Insert the perforated square tubing outside the bracket and secure it with 3 8 hardware provided from bo...

Page 24: ...aining eyebolts See Figures A 26 and A 27 5 Lift the hood using the fork lift truck mount it to the ceiling using chains See Figure A 28 FIGURE A 27 FIGURE A 28 ATTENTION For a hanging mounted configu...

Page 25: ...behind Secure it 1 4 self drilling screws along with a fender washer from the hardware kit provided See Figure 29 4 Align and attach the branding Lincoln Electric Logo on the front center and any visi...

Page 26: ...h section and secure it with self drilling screws as per the instructions above INSTRUCTIONS TO TRIM THE HOOD WIDTHWISE Cut the two adjacent frames Multi wall Polycarbonate sheet metal and outlet roof...

Page 27: ...st Hood has been designed exclusively to capture fume caused by several industrial processes such as robotic welding grinding and cutting It is to be placed over the working area and has to be connect...

Page 28: ...perimeter of the hood and the required hardware to mount For the stand alone hoods without cell walls it is preferred to mount the curtains strip vertical to cover the entire height of the cell Curtai...

Page 29: ...and cleaning activities are required which are described in this chapter If you observe the necessary caution and carry out the maintenance at regular intervals any problems occurring will be detected...

Page 30: ...f the hood and clean it with a nonaggressive detergent X Lighting fixture Check working light X Automatic damper if any X X Baffle plate and outlet roof panel Check the baffle plate and roof panel and...

Page 31: ...ive parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa mojada l Aislese del trabajo y de la tier...

Page 32: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de alimentaci...

Page 33: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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