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Lincoln Electric PF41, Operator'S Manual, Page: 1 / 25

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IM3072 

08/2017 

REV01 

PF41 

 
 

OPERATOR’S MANUAL 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

ENGLISH 

 

 

Lincoln Electric Bester Sp. z o.o.

 

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland 

www.lincolnelectric.eu 

Summary of Contents for PF41

Page 1: ...IM3072 08 2017 REV01 PF41 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Page 2: ...feeder PF41 conforms to the following directives 2014 35 EU 2014 30 EU and has been designed in compliance with the following standards EN 60974 5 2013 EN 60974 10 2014 29 05 2017 Piotr Spytek Operations Director Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland 07 11 ...

Page 3: ...in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 Electromagnetic Compatibility EMC 2 Safety 3 Introduction 4 Installation and Operator Instructions 4 WEEE 18 Spare Parts 18 Authorized Service Shops Location 18 Electrical Sche...

Page 4: ...ng Current Range Peak Open Circuit Voltage 5 500A 113Vdc or Vac peak DIMENSION Weight Height Width Length 18 kg 460 mm 300 mm 640 mm WIRE FEED SPEED RANGE WIRE DIAMETER WFS Range Drive Rolls Drive roll diameter Solid Wires Aluminum Wires Cored Wires 1 22 m min 4 Ø37 0 8 1 6 mm 1 0 1 6 mm 0 9 1 6 mm Protection Rating Maximum Gas Pressure Operating Temperature Storage Temperature IP23 0 5MPa 5 bar f...

Page 5: ...asurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area and other activities that are taking plac...

Page 6: ...tor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community Directives ARTIFICIAL OPTICAL RADIATION According with the requirements in 2006 25 EC Directive and EN 12198 Standard the equipment is a category 2 It...

Page 7: ... of the machine Location and Environment This machine will operate in harsh environments However it is important that simple preventative measures are followed to assure long life and reliable operation Do not place or operate this machine on a surface with an incline greater than 15 from horizontal Do not use this machine for pipe thawing This machine must be located where there is free circulati...

Page 8: ... Connector Connection for gas line WARNING The welding machine supports all suitable shielding gases at a maximum pressure of 5 0 bar 7 Control Receptacle 5 pins receptacle for wire feeder connection To communication wire feeder with power source is used ArcLink protocol 8 Current Socket Input power connection 9 Quick Connect Coupling Coolant outlet takes warm coolant from welding machines to cool...

Page 9: ...again 4 step mode facilitates to making long welds The functionality of 2T 4T mode is shown in the Figure 4 Figure 4 Note 4 Step does not work during Spot Welding 14 Wire Spool Support Maximum 15kg spools Accepts plastic steel and fiber spools onto 51mm spindle Also accepts Readi Reel type spools onto included spindle adapter WARNING Be sure that wire spool case has to be completely closed during ...

Page 10: ...ng welding parameters Pinch Burnback Time Run in WFS Crater 28 Left Control Adjusts values on the left display 29 LED Indicator Informs that the value on the left display is in ampere units 30 LED Indicator Informs that the wire feed speed is on the left display Table 1 LED Light Condition Meaning Only machines which using ArcLink protocol for communication Steady Green System OK Power source is o...

Page 11: ...ss the Button 27 to confirm the settings LED Indicator 24 goes out Run in sets the wire feed speed from the time the trigger is pulled until an arc is established Factory default Run in is turned off Adjust range from minimum to maximum WFS To set Run in value Press the Button 27 until the LED indicator 25 will light up The Right Display blinks and shows Run in value Use The Right Control 22 to se...

Page 12: ...diting Confirm Parameter Value change 28 Parameter Selection The Setting and Configuration Menu includes the parameters described in Table 4 Table 4 The default settings of Menu The Menu Exit enables exit from menu Note This parameter cannot be edited To exit from menu In Advanced Menu select P000 Confirm the selection push the right button Wire Feed Speed WFS units enables change WFS units CE fac...

Page 13: ...t If the value is set to OFF machine output will not be turned off if an arc is not established nor will output be turned off if an arc is lost The trigger can be used to hot feed the wire default If a value is set the machine output will shut off if an arc is not established within the specified amount of time after the trigger is pulled or if the trigger remains pulled after an arc is lost To pr...

Page 14: ...firm the selection push the right button The blinking UI inscription appears on the left display and on the right the software version Note P103 is a diagnostic parameter to read only Welding Process Change it is possible to quick recall one of the non synergic welding programs 3 programs can be available Pr 5 GMAW Standard CV factory default Pr 6 FCAW SS Standard CV Pr 7 or 155 FCAW GS Standard C...

Page 15: ...ait until the PF41 will not be ready to work with the power source Status LED 18 stops blinking and lights steady green light Insert the wire into the welding gun WARNING Keep the gun cable as straight as possible when loading electrode through cable WARNING Never use defected gun Check gas flow with Gas Purge Switch 12 GMAW and FCAW GS process Close the wire drive door Close the spool wire case S...

Page 16: ...ate in a direction when feeding so as to be de reeled from bottom of the spool Re install the locking nut 35 Make sure that the locking nut is tightened Wire Spool Type S200 Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool Figure 22 Turn the input power OFF Open the spool wire case Unscrew the Locking Nut 35 and remove it from the Sp...

Page 17: ...l type B300 so that it will rotate in a direction when feeding so as to be de reeled from bottom of the spool Figure 25 Wire Spool Type Readi Reel Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool Figure 26 Turn the input power OFF Open the spool wire case Unscrew the Locking Nut 35 and remove it from the Spindle 37 Place the adapter ...

Page 18: ...djustment of pressure arm gives the best welding performance WARNING If the roll pressure is too low the roll will slide on the wire If the roll pressure is set too high the wire may be deformed which will cause feeding problems in the welding gun The pressure force should be set properly Decrease the pressure force slowly until the wire just begins to slide on the drive roll and then increase the...

Page 19: ... CYLINDER may explode if damaged Always fix the gas cylinder securely in an upright position against a cylinder wall rack or purpose made cylinder cart Keep cylinder away from areas where it may be damaged heated or electrical circuits to prevent possible explosion or fire Keep cylinder away from welding or other live electrical circuits Never lift welder with cylinder attached Never allow welding...

Page 20: ...ed from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincol...

Page 21: ...er is not listed Contact the Lincoln Electric Service Department for any code number not listed Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine Use only the parts marked X in the column under the heading number called for in the assembly page indicate a change in this printing First read the Part List reading instruc...

Page 22: ...ilable in 5 10 or 15m Speedtec Power Wave S350 S500 CE K10349 PGW xxM Source wire feeder cable gas and water Available in 5 10 or 15m Speedtec Power Wave S350 S500 CE K10348 PG xxM Source wire feeder cable gas Available in 5 10 or 15m Power Wave 455M Power Wave 455M STT Power Wave 405M K10348 PGW xxM Source wire feeder cable gas and water Available in 5 10 or 15m Power Wave 455M Power Wave 455M ST...

Page 23: ...English English 20 Connection Diagram ...

Page 24: ...English English 21 ...

Page 25: ...English English 22 ...

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