Lincoln Electric OUTBACK 200 CE Operator'S Manual Download Page 10

 

 

increase the risk of injury, for example, by allowing 
parallel welding current return paths, which may 
damage the earth circuits of other equipment. 
Further guidance is given in IEC/TS 620812

 

High Temperature Operation 

At temperatures above 40°C, Welder output derating is 
necessary.  For maximum output ratings, derate the 
welder output 2 volts for every 10°C above 40°C. 
 

Towing 

Use a recommended trailer for use with this equipment 
for road, in-plant and yard towing by a vehicle

(1)

.  If the 

user adapts a non-Lincoln trailer, he must assume 
responsibility that the method of attachment and usage 
does not result in a safety hazard or damage the welding 
equipment.  Some of the factors to be considered are as 
follows: 
1. Design capacity of trailer vs. weight of Lincoln 

equipment and likely additional attachments. 

2.  Proper support of, and attachment to, the base of the 

welding equipment so there will be no undue stress to 
the framework. 

3.  Proper placement of the equipment on the trailer to 

insure stability side to side and front to back when 
being moved and when standing by itself while being 
operated or serviced. 

4.  Typical conditions of use, i.e., travel speed; roughness 

of surface on which the trailer will be operated; 
environmental conditions; like maintenance. 

5.  Conformance with federal, state and local laws 

(1)

 

 

(1)

Consult applicable federal, state and local laws 

regarding specific requirements for use on public 
highways. 
 

Vehicle Mounting 

 WARNING 

Improperly mounted concentrated loads may cause 
unstable vehicle handling and tires or other components 
to fail. 

  Only transport this Equipment on serviceable vehicles 

which are rated and designed for such loads.  

  Distribute, balance and secure loads so vehicle is 

stable under conditions of use.  

  Do not exceed maximum rated loads for compo-nents 

such as suspension, axles and tires.  

  Mount equipment base to metal bed or frame of 

vehicle.  

  Follow vehicle manufacturer’s instructions. 

 
IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE 
MANUALLY OR TOW IT BY ANY VEHICLE 
 

Pre-Operation Engine Service 

Read the engine operating and maintenance instructions 
supplied with this machine. 

 WARNING 

 

Stop engine and allow to cool before fueling  

 

Do not smoke when fueling.  

 

Fill fuel tank at a moderate rate and do not over-fill.  

 

Wipe up spilled fuel and allow fumes to clear before 
starting engine.  

 

Keep sparks and flame away from tank. 

 
 

Oil

 

The OUTBACK 200 CE is shipped with the engine 
crankcase filled. Check the oil level before starting the 
engine.  If it is not up to the full mark on the dip stick, add 
oil as required. Check the oil level every four hours of 
running time during the first 50 running hours. Refer to the 
engine Operator’s Manual for specific oil 
recommendations and break-in information. The oil 
change interval is dependent on the quality of the oil and 
the operating environment.  Refer to the Engine 
Operator’s Manual for more details on the proper service 
and maintenance intervals. 
 

Fuel 

 

PETROL FUEL ONLY-

.

 

 WARNING 

Fill the fuel tank with clean, fresh fuel.  The capacity of 
the tank is 6,1 liters . 
 

Engine Cooling System 

 WARNING 

Air to cool the engine is drawn in the side and exhausted 
through radiator & case back.  It is important that the 
intake and exhaust air is not restricted.  Allow a 
minimum clearance of 0.6m from the case back and 
406mm from either side of the base to a vertical surface. 
 

Spark Arrester 

Local regulations may require that gasoline or diesel 
engines be equipped with exhaust spark arresters when 
they are operated in certain locations where unarrested 
sparks may present a fire hazard. The standard muffler 
included with this welder has a spark arrestor mounted to 
the muffler outlet. This device also enables the machine to 
conform to the sound power requirements of the 
European Union and should not be removed unless of 
cleaning. Please note: compliance to CE sound power is 
achieved with spark arrestor installed. 
 

 WARNING 

An incorrect spark arrestor may lead to damage to the 
engine or adversely affect performance. 
 

Electrical Connections 

Machine Grounding 

Because this portable engine driven welder creates its 
own power, it is not necessary to connect its frame to an 
earth ground, unless the machine is connected to 
premises wiring (home, shop, etc.). 
 
 

 WARNING 

To prevent dangerous electric shock, other equipment to 
which this engine driven welder supplies power must: 

  Be grounded to the frame of the welder using a 

grounded type plug or be double insulated. 

 

Be double insulated. 

  Do not ground the machine to a pipe that carries 

explosive or combustible material. 

 
When this welder is mounted on a truck or trailer, its frame 
must be electrically bonded to the metal frame of the 
vehicle.  When this engine driven welder is connected to 
premises wiring such as that in a home or shop, its frame 
must be connected to the system earth ground.  See 

Summary of Contents for OUTBACK 200 CE

Page 1: ...IM3135 08 2020 REV00 OUTBACK 200 CE OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu...

Page 2: ...ssure 2010 ISO 8528 10 1998 Reciprocating internal combustion engine driven alternating current generating sets Part 10 Measurement of airborne noise by the enveloping surface method EN60204 1 2006 Sa...

Page 3: ...dealer For ease of use please enter your product identification data in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where...

Page 4: ...Flow Filter Stage V Carburator Mechanical Electronic AIR CLEANER ENGINE IDLER MUFFLER ENGINE PROTECTION Single Element Not present Low noise Muffler with spark arrestor Shutdown on low oil level ENGI...

Page 5: ...reasons Follow your local and national standards for installation and use Changing the earthing arrangements should only be authorized by a person who is competent to access whether the changes will i...

Page 6: ...iece Where the workpiece is not bonded to earth for electrical safety not connected to earth because of its size and position e g ships hull or building steelwork a connection bonding the workpiece to...

Page 7: ...FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall cons...

Page 8: ...uit single phase power for the AC auxiliary outlets The OUTBACK 200 CE engine driven welder is a unit which ensures the dual function as a current source for are welding current generator for generati...

Page 9: ...ea of movement This equipment is built in compliance with standard IEC EN60974 10 The equipment should be installed and used in accordance with the information below to achieve electromagnetic compati...

Page 10: ...starting engine Keep sparks and flame away from tank Oil The OUTBACK 200 CE is shipped with the engine crankcase filled Check the oil level before starting the engine If it is not up to the full mark...

Page 11: ...and sizes of cables Cable Length Cable Size for 170 A 60 Duty Cycle 0 30 meters 25mmq 30 46 meters 25mmq 46 61 meters 35mmq Cable Installation Install the welding cables to your OUTBACK 200 CE as foll...

Page 12: ...supplying only one tool at a time the protection against indirect contact is assured by electrical separation Therefore the machine MUST NOT be intentionally connected to earth attaching cables must b...

Page 13: ...r emits chemicals known to the state of California to cause cancer birth defects or other reproductive harm SAFETY LABEL LOCATION This label warns you of potential hazards that can cause serious injur...

Page 14: ...il or gasoline leaks Remove any excessive dirt or debris especially around the muffler and recoil starter Look for signs of damage Check that all shields and covers are in place and all nuts bolts and...

Page 15: ...provided by the equipment manufacturer 3 Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position Some engine applications use a remote mounted throttle control...

Page 16: ...mounted throttle control rather than the engine mounted throttle lever shown here 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position SETTING ENGINE SPEED Pos...

Page 17: ...ential hazards Carbon monoxide poisoning from engine exhaust Operate outside away from open windows or doors Burns from hot parts Let the engine and exhaust system cool before touching Injury from mov...

Page 18: ...bottom of the maximum fuel level limit of the fuel tank Do not overfill Wipe up spilled fuel before starting the engine 3 Refuel carefully to avoid spilling fuel Do not fill the fuel tank completely...

Page 19: ...onvenience of an unexpected shutdown fill to the upper limit and check the oil level regularly 4 Install the oil filler cap dipstick and tighten securely REDUCTION CASE OIL applicable types Reccomende...

Page 20: ...hey are damaged Always replace the paper air filter element at the scheduled interval CYCLONE DUAL FILTER ELEMENT 5 Clean the air filter elements if they are to be reused Paperairfilterelement Tapthef...

Page 21: ...on flammable solvent and dry thecase 5 Fill the air cleaner case to the OIL LEVEL mark with the same oil that is recommended for the engine Oil capacities GX390 80 cm3 6 Reassemble the air cleaner and...

Page 22: ...ling washer When installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer When reinstalling the original spark plug tighten 1 8 1 4 turn after the spark plug seat...

Page 23: ...ng greater than the one originally equipped with the engine Serious damage to the electrical system or a fire could result 3 Reinstall the rear cover Install the 6 12 mm screw and tighten it securely...

Page 24: ...e We expressly disclaim any warranty of any kind including any warranty of fitness for any customer s particular purpose with respect to such information or advice As a matter of practical considerati...

Page 25: ...quipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get information on...

Page 26: ...23 Electrical Schematic...

Page 27: ...24...

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Page 30: ...ccessories K14295 1 KIT HANDLES OUTBACK 200 K14296 1 KIT WHEELS OUTBACK 200 W000260684 KIT 25C50 kit with ground cable and cable electrode hoder W000011139 KIT 35C50 kit with ground cable and cable el...

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