Lincoln Electric K1723-1 Operator'S Manual Download Page 5

SAFETY 

Safety 4 of 04 - 5/16/2018 

 

 

 

 

WELDING AND CUTTING 
SPARKS CAN CAUSE 
FIRE OR EXPLOSION. 

6.a.  Remove fire hazards from the welding area. If 

this is not possible, cover them to prevent the welding sparks 
from starting a fire. Remember that welding sparks and hot 
materialsfrom welding can easily go through small cracks and 
openings to adjacent areas. Avoid welding near hydraulic lines. 
Have a fire extinguisher readily available. 

6.b.  Where compressed gases are to be used at the job site, special 

precautions should be used to prevent hazardous situations. 
Refer to 

“Safety in Welding and Cutting” (ANSI Standard Z49.1) 

and the operating information for the equipment being used. 

6.c.  When not welding, make certain no part of the electrode circuit is 

touching the work or ground. Accidental contact can cause 
overheating and create a fire hazard. 

6.d.  Do not heat, cut orweld tanks, drums or containers until the 

proper steps have been taken to insure that such procedures 
will not cause flammable or toxic vapors from substances inside. 
Theycan cause an explosion even though they have been 
“cleaned”. For information, purchase “Recommended Safe 
Practices for the Preparation for Welding and Cutting of 
Containers and Piping That Have Held Hazardous 

Substances”, 

AWS F4.1 from the American Welding Society 
(see address above). 

6.e.  Vent hollow castings or containers before heating, cutting or 

welding. They may explode. 

6.f.  Sparks and spatter are thrown from the welding arc. Wear oil free 

protective garments such as leather gloves, heavy shirt, cuffless 
trousers, high shoes and a cap over your hair. Wear ear plugs 
when welding out of position or in confined places. Always wear 
safety glasses with side shields when in a welding area. 

6.g.  Connect the work cable to the work as close to the welding area 

as practical. Work cables connected to the building framework or 
other locations away from the welding area increase the 
possibility of the welding current passing through lifting chains, 
crane cables or other alternate circuits. This can create fire 
hazards or overheat lifting chains or cables until they fail. 

6.h.  Also see item 1.c. 

6.I. Read and follow NFPA 51B 

“Standard for Fire Prevention During 

Welding, Cutting and Other Hot 

Work”, available from NFPA, 1 

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101. 

6.j. Do not use a welding power source for pipe thawing. 

CYLINDER MAY EXPLODE IF 
DAMAGED. 

7.a.  Use only compressed gas cylinders containing 

the correct shielding gas for the process used 
and properly operating regulators designed for 
the gas and pressure used. All hoses, fittings, 
etc. should be suitable for the application and 
maintained in good condition. 

7.b.  Always keep cylinders in an upright position securely chained to 

an undercarriage or fixed support. 

7.c.  Cylinders should be located: 

• 

Away from areas where they may be struck or subjected 
to physical damage. 

• 

A safe distance from arc welding or cutting operations 
and any other source of heat, sparks, or flame. 

7.d.  Never allow the electrode, electrode holder or any other 

electrically 

“hot” parts to touch a cylinder. 

7.e.  Keep your head and face away from the cylinder valve outlet 

when opening the cylinder valve. 

7.f.  Valve protection caps should always be in place and hand tight 

except when the cylinder is in use or connected for use. 

7.g.  Read and follow the instructions on compressed gas cylinders, 

associated equipment, and CGA publication P-l, 

“Precautions for 

Safe Handling of Compressed Gases in 

Cylinders,” available from 

the Compressed Gas Association, 14501 George Carter Way 
Chantilly, VA 20151. 

 
 

 

FOR ELECTRICALLY 
POWERED EQUIPMENT. 

8.a. Turnoff input power using the disconnect 

switch at the fuse box before working on 
the equipment. 

8.b.  Install equipment in accordance with the U.S. National Electrical 

Code, all local codes and the 

manufacturer’s recommendations. 

8.c.  Ground the equipment in accordance with the U.S. National 

Electrical Code and the 

manufacturer’s recommendations. 

 

 

Refer to            

http://www.lincolnelectric.com/safety 

for additional safety information. 

Summary of Contents for K1723-1

Page 1: ...3 K2950 2 FM 45 K2951 2 FM 45 K2952 2 FM 45 Register your machine www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator Save for future reference...

Page 2: ...and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequateifyoukeepyourheadoutofthefumes Seebelow USENATURALDRAFTSorfanstokeepthefumesaway from your face Ifyoudevelopunusuals...

Page 3: ...rformrequiredmaintenance Removeguardsonlywhen necessary and replace them when the maintenance requiring theirremovaliscomplete Alwaysusethegreatestcarewhen working near movingparts 1 f Donotputyourhan...

Page 4: ...when welding or observingopenarcwelding Headshield andfilterlensshould conform to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material toprotectyourskinandthatofy...

Page 5: ...ftheweldingcurrentpassingthroughliftingchains cranecablesorotheralternatecircuits Thiscancreatefire hazardsoroverheatliftingchainsorcablesuntiltheyfail 6 h Also see item1 c 6 I ReadandfollowNFPA51B St...

Page 6: ...1 AVOIDING FEEDING PROBLEMS B 1 PRODUCT NUMBERS TABLE B 1 MAINTENANCE SECTION D REMOVAL INSTALLATION AND TRIMMING INSTRUCTIONS FOR LINERS D 1 GUN TUBES AND NOZZLES D 1 GUN CABLES D 3 TROUBLESHOOTING...

Page 7: ...ableintothematingconnectorontheoutgoingsideofthe feeder wire drive Secure the cable connection by snuggling the Fast Mate connector collar nut LINER INSTALLATION NOTE FM models using Fast Mate connect...

Page 8: ...ortheGMAWprocessandOS70orOS71 LincolnOutershield coredelectrodes forthegas shieldedFCAW process ELEcTRODES AND EQUIpMENT TheMAGNUM 200FMgunandcablehasbeendesignedforuse withLincolnL 50andL 56 solidste...

Page 9: ...5 1 2 KP14 45 KP54A KP24A 62 KP34A KP44 3545 25 KP1928 1 K479 14 25FT 7 6 052 1 3 1 16 1 6 KP14 116 KP54A KP24A 62 KP34A KP44 116 25 KP1928 1 TABLE B 3 MAGNUM 400 FM DUAL SCHEDULE 400 AMP 60 DUTY CYCL...

Page 10: ...O2 GAS 200 AMP 60 DUTY CYCLE WITH MIXED GAS Product Number Gun Cable Length m WireSizein mm Contact Tips Standard Duty Gas Diffuser Assembly Gas Nozzle Insulator Cable Liner GunTube60 K2951 2 FM 45 15...

Page 11: ...sed e Fully seat the liner bushing into the connector Finger tighten the liner nut onto the cable connector f Withthecablestraight trimlinerto1 1 4 31 8mm Removeanyburrsfromtheendoftheliner g Screwthe...

Page 12: ...FAST MATE GUNS SERIES MAINTENANCE D 2 FIGURE D 1 MAGNUM FIGURE D 2 MAGNUM PRO FIGURE D 3 GUN TUBE ASSEMBLY 9 16 14 3mm LINER TRIM LENGTH INSULATOR DIFFUSER CONTACT TIP NOZZLE ASSEMBLY...

Page 13: ...tresults inserta 175 197 4 5 5 0mm diameterrodthroughtheconnectorandintocoreof cable approximately 5 00 127 mm when pushing the connector tube into the cable core tube Totighten hold theconnectorinpla...

Page 14: ...leroutingstothesocketsonthebackside oftheconnector Assembletheincomingconnectortothe cablebyforcingthesteeltubeoftheconnectorintotheinside diameterofthecableinnertubeuntilthecopperstrandsare buttedaga...

Page 15: ...an kill Donottouchelectricallylivepartssuchasoutputterminals or internal wiring NOTE If the cable handle becomes difficult to slide over connection try rotatingit m Install and trim liner per Removal...

Page 16: ...FAST MATE GUNS SERIES MAINTENANCE D 6 FIGURE D 8 FIGURE D 9 FIGURE D 10...

Page 17: ...ed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This columndescribespossiblesymptomsthatthemachinemay exhibit Findthelistingthatbestdescribesthesymptomthatthe mac...

Page 18: ...rode connections c Be sure the following connections are tight electrodecabletowirefeederandpowersource workcabletopowersourceandwork guncableto wirefeedercontactblock gunnozzletobodyand contact tip t...

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Page 24: ...particular purpose withrespecttosuchinformationoradvice Asamatterof practical consideration we also cannot assume any responsibility forupdatingorcorrectinganysuchinformationoradviceonceit hasbeengive...

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