Lincoln Electric K1723-1 Operator'S Manual Download Page 17

FAST MATE GUNS SERIES 

TROUBLESHOOTING 

F-1 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual 

   TROUBLESHOOTING  

 

HOW TO USE TROUBLESHOOTING GUIDE 

  

WARNING 

 

Service and Repair should onlybe performed byLincoln 
Electric Factory Trained Personnel. Unauthorized repairs 
performed on this equipment may result in danger to the 
technician and machine operator and will invalidate your 
factory warranty. For your safety and to avoid Electrical 
Shock, please observe all safety notes and precautions 
detailed throughout this manual. 

This Troubleshooting Guide is provided to help you locate and 
repair possible machine malfunctions. Simply follow the three- 
step procedure listed below. 

 

Step 1. LOCATE PROBLEM (SYMPTOM). 

Look under the column labeled 

“PROBLEM (SYMPTOMS).” This 

column describes possible symptoms that the machine may 
exhibit. Find the listing that best describes the symptom that the 
machine is exhibiting. 

Step 2. POSSIBLE CAUSE. 

The second column labeled “POSSIBLE CAUSE” lists the obvious 
external possibilities that may contribute to the machine symptom. 

Step 3. RECOMMENDED COURSE OF ACTION 

This column provides a course of action for the Possible Cause, 
generally it states to contact you local Lincoln Authorized Field 
Service Facility. 

Ifyou do notunderstand or are unable to perform the 
Recommended Course of Action safely, contact your local 
Lincoln Authorized Field Service Facility. 

 

  

WARNING 

 

 

ELECTRIC SHOCK can kill. 

• 

Turn off machine at the disconnect switch 
on the rear of the machine and remove 
main power supply connections before 
doing any troubleshooting. 

Summary of Contents for K1723-1

Page 1: ...3 K2950 2 FM 45 K2951 2 FM 45 K2952 2 FM 45 Register your machine www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator Save for future reference...

Page 2: ...and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequateifyoukeepyourheadoutofthefumes Seebelow USENATURALDRAFTSorfanstokeepthefumesaway from your face Ifyoudevelopunusuals...

Page 3: ...rformrequiredmaintenance Removeguardsonlywhen necessary and replace them when the maintenance requiring theirremovaliscomplete Alwaysusethegreatestcarewhen working near movingparts 1 f Donotputyourhan...

Page 4: ...when welding or observingopenarcwelding Headshield andfilterlensshould conform to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material toprotectyourskinandthatofy...

Page 5: ...ftheweldingcurrentpassingthroughliftingchains cranecablesorotheralternatecircuits Thiscancreatefire hazardsoroverheatliftingchainsorcablesuntiltheyfail 6 h Also see item1 c 6 I ReadandfollowNFPA51B St...

Page 6: ...1 AVOIDING FEEDING PROBLEMS B 1 PRODUCT NUMBERS TABLE B 1 MAINTENANCE SECTION D REMOVAL INSTALLATION AND TRIMMING INSTRUCTIONS FOR LINERS D 1 GUN TUBES AND NOZZLES D 1 GUN CABLES D 3 TROUBLESHOOTING...

Page 7: ...ableintothematingconnectorontheoutgoingsideofthe feeder wire drive Secure the cable connection by snuggling the Fast Mate connector collar nut LINER INSTALLATION NOTE FM models using Fast Mate connect...

Page 8: ...ortheGMAWprocessandOS70orOS71 LincolnOutershield coredelectrodes forthegas shieldedFCAW process ELEcTRODES AND EQUIpMENT TheMAGNUM 200FMgunandcablehasbeendesignedforuse withLincolnL 50andL 56 solidste...

Page 9: ...5 1 2 KP14 45 KP54A KP24A 62 KP34A KP44 3545 25 KP1928 1 K479 14 25FT 7 6 052 1 3 1 16 1 6 KP14 116 KP54A KP24A 62 KP34A KP44 116 25 KP1928 1 TABLE B 3 MAGNUM 400 FM DUAL SCHEDULE 400 AMP 60 DUTY CYCL...

Page 10: ...O2 GAS 200 AMP 60 DUTY CYCLE WITH MIXED GAS Product Number Gun Cable Length m WireSizein mm Contact Tips Standard Duty Gas Diffuser Assembly Gas Nozzle Insulator Cable Liner GunTube60 K2951 2 FM 45 15...

Page 11: ...sed e Fully seat the liner bushing into the connector Finger tighten the liner nut onto the cable connector f Withthecablestraight trimlinerto1 1 4 31 8mm Removeanyburrsfromtheendoftheliner g Screwthe...

Page 12: ...FAST MATE GUNS SERIES MAINTENANCE D 2 FIGURE D 1 MAGNUM FIGURE D 2 MAGNUM PRO FIGURE D 3 GUN TUBE ASSEMBLY 9 16 14 3mm LINER TRIM LENGTH INSULATOR DIFFUSER CONTACT TIP NOZZLE ASSEMBLY...

Page 13: ...tresults inserta 175 197 4 5 5 0mm diameterrodthroughtheconnectorandintocoreof cable approximately 5 00 127 mm when pushing the connector tube into the cable core tube Totighten hold theconnectorinpla...

Page 14: ...leroutingstothesocketsonthebackside oftheconnector Assembletheincomingconnectortothe cablebyforcingthesteeltubeoftheconnectorintotheinside diameterofthecableinnertubeuntilthecopperstrandsare buttedaga...

Page 15: ...an kill Donottouchelectricallylivepartssuchasoutputterminals or internal wiring NOTE If the cable handle becomes difficult to slide over connection try rotatingit m Install and trim liner per Removal...

Page 16: ...FAST MATE GUNS SERIES MAINTENANCE D 6 FIGURE D 8 FIGURE D 9 FIGURE D 10...

Page 17: ...ed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This columndescribespossiblesymptomsthatthemachinemay exhibit Findthelistingthatbestdescribesthesymptomthatthe mac...

Page 18: ...rode connections c Be sure the following connections are tight electrodecabletowirefeederandpowersource workcabletopowersourceandwork guncableto wirefeedercontactblock gunnozzletobodyand contact tip t...

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Page 23: ...op rezpasavec les panneaux ouverts ou avecles dispositifs de protection enlev s French ATTENTION lVermeidenSiedasEinatmenvon Schweibrauch l SorgenSief rgute Be und Entl ftung des Arbeitsplatzes lStro...

Page 24: ...particular purpose withrespecttosuchinformationoradvice Asamatterof practical consideration we also cannot assume any responsibility forupdatingorcorrectinganysuchinformationoradviceonceit hasbeengive...

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