Lincoln Electric K1723-1 Operator'S Manual Download Page 11

FAST MATE GUNS SERIES 

MAINTENANCE 

D-1 

 

 

 

  

MAINTENANCE   

 

 

REMOVAL, INSTALLATION AND TRIMMING INSTRUc- 
TIONS FOR LINERS 

See Figure D.1, D.2 and D.3 

NOTICE: The variation in cable lengths prevents the interchange- 
ability of liners. Once a liner has been cut for a particular gun, it 
should not be installed in another gun, unless it can meet the liner 
cut off length requirement. Liners are shipped with the jacket of 
the liner extended the proper amount. 

a.  Remove the gas nozzle and nozzle insulator. Loosen the set 

screw located in the side of the diffuser with 

5/64” (2.0 mm) 

Allen wrench (provided with the gun). 

b.  Remove the gas diffuser from gun. 

c.  Lay gun and cable out straight on a flat surface. Remove the 

liner nut from the connector end of the cable and pull liner out 
of cable. 

d.  Insert a new untrimmed liner into the connector end of the 

cable. Be certain that the liner busing is stenciled appro- 
priately for the wire size being used. 

e.  Fully seat the liner bushing into the connector. Finger tighten 

the liner nut onto the cable connector. 

f.  With the cable straight, trim liner to 1-

1/4” (31.8 mm). 

Remove any burrs from the end of the liner. 

g.  Screw the gas diffuser onto the end of the gun tube and 

securely tighten. 

h.  Tighten the set screw in the side of the gas diffuser against 

the cable liner using a 

5/64” (2.0 mm) Allen wrench. 

 

 

GUN TUBES AND NOZZLES 

a.  Replace worn contact tips as required. 

b.  Remove spatterfrom inside of gasnozzle andfrom tip after 

each 10 minutes of arc time or as required. 

c.  To remove gun tube from gun, loosen socket-head clamping 

screw in handle with 

3/16” (4.8 mm) Allen wrench. Remove 

gas nozzle and nozzle insulator and also loosen small set 
screw in the diffuser using 

5/64” (2.0 mm) Allen wrench. 

NOTE: Small set screw in the diffuser must be loosened, 

otherwise liner could be damaged when attempting to 
remove gun tube. 

Pull gun tube out from gun handle.Toreinstall, insert the gun 

tube, push in as far as possible, and retighten screws. 

 

  

WARNING 

 

This screw should begentlytightened. Over- tighteningwill 
split or collapse the liner and cause poor wire feeding. 

 

Summary of Contents for K1723-1

Page 1: ...3 K2950 2 FM 45 K2951 2 FM 45 K2952 2 FM 45 Register your machine www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator Save for future reference...

Page 2: ...and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequateifyoukeepyourheadoutofthefumes Seebelow USENATURALDRAFTSorfanstokeepthefumesaway from your face Ifyoudevelopunusuals...

Page 3: ...rformrequiredmaintenance Removeguardsonlywhen necessary and replace them when the maintenance requiring theirremovaliscomplete Alwaysusethegreatestcarewhen working near movingparts 1 f Donotputyourhan...

Page 4: ...when welding or observingopenarcwelding Headshield andfilterlensshould conform to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material toprotectyourskinandthatofy...

Page 5: ...ftheweldingcurrentpassingthroughliftingchains cranecablesorotheralternatecircuits Thiscancreatefire hazardsoroverheatliftingchainsorcablesuntiltheyfail 6 h Also see item1 c 6 I ReadandfollowNFPA51B St...

Page 6: ...1 AVOIDING FEEDING PROBLEMS B 1 PRODUCT NUMBERS TABLE B 1 MAINTENANCE SECTION D REMOVAL INSTALLATION AND TRIMMING INSTRUCTIONS FOR LINERS D 1 GUN TUBES AND NOZZLES D 1 GUN CABLES D 3 TROUBLESHOOTING...

Page 7: ...ableintothematingconnectorontheoutgoingsideofthe feeder wire drive Secure the cable connection by snuggling the Fast Mate connector collar nut LINER INSTALLATION NOTE FM models using Fast Mate connect...

Page 8: ...ortheGMAWprocessandOS70orOS71 LincolnOutershield coredelectrodes forthegas shieldedFCAW process ELEcTRODES AND EQUIpMENT TheMAGNUM 200FMgunandcablehasbeendesignedforuse withLincolnL 50andL 56 solidste...

Page 9: ...5 1 2 KP14 45 KP54A KP24A 62 KP34A KP44 3545 25 KP1928 1 K479 14 25FT 7 6 052 1 3 1 16 1 6 KP14 116 KP54A KP24A 62 KP34A KP44 116 25 KP1928 1 TABLE B 3 MAGNUM 400 FM DUAL SCHEDULE 400 AMP 60 DUTY CYCL...

Page 10: ...O2 GAS 200 AMP 60 DUTY CYCLE WITH MIXED GAS Product Number Gun Cable Length m WireSizein mm Contact Tips Standard Duty Gas Diffuser Assembly Gas Nozzle Insulator Cable Liner GunTube60 K2951 2 FM 45 15...

Page 11: ...sed e Fully seat the liner bushing into the connector Finger tighten the liner nut onto the cable connector f Withthecablestraight trimlinerto1 1 4 31 8mm Removeanyburrsfromtheendoftheliner g Screwthe...

Page 12: ...FAST MATE GUNS SERIES MAINTENANCE D 2 FIGURE D 1 MAGNUM FIGURE D 2 MAGNUM PRO FIGURE D 3 GUN TUBE ASSEMBLY 9 16 14 3mm LINER TRIM LENGTH INSULATOR DIFFUSER CONTACT TIP NOZZLE ASSEMBLY...

Page 13: ...tresults inserta 175 197 4 5 5 0mm diameterrodthroughtheconnectorandintocoreof cable approximately 5 00 127 mm when pushing the connector tube into the cable core tube Totighten hold theconnectorinpla...

Page 14: ...leroutingstothesocketsonthebackside oftheconnector Assembletheincomingconnectortothe cablebyforcingthesteeltubeoftheconnectorintotheinside diameterofthecableinnertubeuntilthecopperstrandsare buttedaga...

Page 15: ...an kill Donottouchelectricallylivepartssuchasoutputterminals or internal wiring NOTE If the cable handle becomes difficult to slide over connection try rotatingit m Install and trim liner per Removal...

Page 16: ...FAST MATE GUNS SERIES MAINTENANCE D 6 FIGURE D 8 FIGURE D 9 FIGURE D 10...

Page 17: ...ed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This columndescribespossiblesymptomsthatthemachinemay exhibit Findthelistingthatbestdescribesthesymptomthatthe mac...

Page 18: ...rode connections c Be sure the following connections are tight electrodecabletowirefeederandpowersource workcabletopowersourceandwork guncableto wirefeedercontactblock gunnozzletobodyand contact tip t...

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Page 23: ...op rezpasavec les panneaux ouverts ou avecles dispositifs de protection enlev s French ATTENTION lVermeidenSiedasEinatmenvon Schweibrauch l SorgenSief rgute Be und Entl ftung des Arbeitsplatzes lStro...

Page 24: ...particular purpose withrespecttosuchinformationoradvice Asamatterof practical consideration we also cannot assume any responsibility forupdatingorcorrectinganysuchinformationoradviceonceit hasbeengive...

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