Lincoln Electric Commander 500 Cummins, Operator'S Manual

Page: 37 / 56

F-1
DIAGRAMS
F-1
COMMANDER 500 CUMMINS
NO
TE:
This diag
ram is f
or ref
erence only
.
It ma
y not be accur
ate f
or all machines co
v
ered b
y
this man
ual.
The specific dia-
g
ram f
or y
our par
ticular machine is pasted inside the machine on one of the enclosure panels
.
6D
3
GN
D-F
5A
GND-D
12
11
10
EM
PT
Y
CB
6
10A
EM
PT
Y
EM
PT
Y
42
A
42
31
GND-
E
42A
OUTPUT
31
CO
NT
ROL
32
CCW
236C
8
POLAR
ITY
SW
ITC
H
1
50
A
5B
5E
5C
5
6D
200
D
20
0A
25
6
200E
200C
5P
300
V
12
201
HO
UR
200B
201A
231
23
6
201B
CB4
6B
GO
LD
S
ILV
ER
A
LT.
TE
M
P
.
LOW PRESS.
GO
LD
75
PINC
H POT
BAC
K
FR
O
M
277
278
GOLD S
ILV
ER
S
ILV
ER
-
BR
U
S
H
+
3200M
FD
GND- G
257
238
S
O
LE
NOID
5
METE
R
-
GND- J
232R
5H
POW
ER MODULE
23
6
231
ON
B
O
TT
O
M
L
E
FT
OF C
O
N
TR
OL B
O
X
S
ILVE
R
J1
2
CB1
20
A
8
J11
S
ILVE
R
HOT (GOLD
)
11
CB
3
50A
3A
HOT (GOLD
)
5G
WELDER
3
TE
M
P
.
12
5C
1
23
2P
GOLD
S
ILV
ER
SEN
SOR
COIL HOLD
COIL
PULL
SHUTDOW
N
SEN
SOR
COIL
SEN
SO
R
SW
IT
CH
FU
E
L LV
L.
TEMP. S
ENSOR &
SWITCH
262
SOL.
SOL.
OIL PRE
SSURE
SWITCH & SENS
OR
SW
IT
C
H
WK
23
3
234
26
5
SEN
SE
NE
G
EX
C
M
OTOR
ST
A
R
TI
NG
28
1
5R
FR
AME
PO
S
242D
239
229
23
6C
232
236A
RU
N
STOP 232H
HI
G
H
+
232C
242
B
32
5J
GND-J
FU
EL
238
232K
4
8
5B
5E
20-2
50
A
TIG 30-5
75
A
2
STI
CK
1
50
0A
35
0A
20
0A
TEM
P
OIL
PRESS.
S
242
B
C
HRG.
241A
22
8A
COMMANDER 500 WIRING DIAGRAM FOR CODES 10840 AND BELOW
COMMA
NDER 500
W
IRIN
G DI
AGRAM
41
ROT
OR
START B
UTTON
242D
AU
TO
242A
229A
232B
S
242C
238
BATT.
265
32
5S
239
23
8
IDLE
224
228
241
DI
RE
C
TI
O
N
S
IN
O
PPOSI
TE
TORO
ID
T
W
IC
E
PASS TH
R
O
U
G
H
LEAD
S 3 &
6A
247
246
245
232L
232M
232K
232N
232A
3
6A
232A
22
7
S
OIL
6A
243
+
START
E
R
ST
ATO
R
ALTERNATOR
AUX
IL
IAR
Y W
IND
IN
G
S
"IN
S
ULAT
ED
STUD"
12
0V
AUX
IL
IAR
Y
PO
W
E
R
6A
9
9
10
WIR
E
14 TO
40
V EM
PT
Y
8
90
A
A
STUD
12VD
C
1
INSULATED
5
GND-C
5
11
11
5/
230V
3
GND-D
5A
GND-E
222
213 214 21
5
21
6
12V
B
A
TTERY
COIL HOLD
(-)
-
PULL
22
6A (+)
227
206
A ELECT.
+
20
6A
W2
W2
W3
W3
STATOR
WEL
D
W
IND
INGS
W5
W4 W5
W4
W1
W1
W6
W6
217
S5
21
8
12
11
1
2
22
0
C1
3
6A
5R
J1
6
GND-H
ENGI
NE GRO
U
N
D
6
9
16
R1
76
VIEW
ED
FROM BAC
K
77
3
6
9
CB2
20
A
3
232
L
232
M
6A
GND-F
236B
6F
201 BR
U
S
H
-
3
1
2
3
4
1
2
8
5
4
1
1
8
5
4
1
5
2
3
4
1
10
6
10
J6
J1
1
J2
3
4
1
J1
0
J5
J8
J9
J1
3
J7 2
PROGRAM MING MACHI NE SEL EC T
9
16
J12
3
4
1
J1
0
3
4
1
3
4
1
1
8
6
PROGRAM
MING
9
16
1
8
J3
1
220
222
218
217
215
216
MODE
AM
P
H
E
NOL
77
A
76
A
75
A
2
4
77 76 75
CONTROL
POT
VOLT METER
M1
M2
M3
M4
M5
M6
M9
M10
1
5
6
10
J4
AMMET
E
R
M1
M2
M3
M4
M5
M6
M9
M10
POW
ER
SU
PPLY
1
2
34
J41
J4
2
15
105 A
17
5J
115 A
16
101 A
18
116 A
118 A
13 14
25
23
25A
23A
9
16
1
8
BATTE
RY
BOAR
D
J65
PULL COIL BD.
J43
B1
B2
B3
B4
PERIPHER
AL BD.
W
ELD BO
AR
D
401
403
405
VI
EW
ED
277
278
10
K
279
2 4
4A 2A
3
4 278
279
277
2
1
J6
20
4S
20
6S
S
HUNT
206
S
261
404
THERM
AL
HOT START
PINC
H
MISC CONTROL
POW
E
R
403
5T
5L
402
232
208B
116A
105A
115A
101A
5G
118A
251
252
253
250
G
208B
257
256
261A
260A
226
232W
270
5L
5T
232S
232
J
262 B
224 A
405
271
270
281A
200
401
213
214
23
2T
232R
262A
262
B
281
A
241
A
233A 228A 234
A
262A 224
A
23
9
28
1
24
1
23
3
22
8
23
4
26
2
22
4
226
A
200B
6F 5P 200
D
201
A
20
0A
23
9A
226
20
0
6D 5H
200
C
20
1B
200
E
232T
232
S
+
+
+
+
P5
2
J52
208A
+ +
C4 C3
P5
1
RIG
H
T
SI
D
E
300 A
M
P
M
O
DULE
H
E
A
T
SIN
K
P
CB 2
D2 DIODE MODULE
TS
2
249
25
1
B7
B3 B2
B1
J51
9
8
7
6
5
4 12
3
16 15
23A
25A
7
8
9
4
5
6 321
D4
PC BOARD TO HEAT S
INK CONN.
PC BOARD TO HEAT S
INK CONN.
POS
+
+
C2
C1
P5
0
LE
FTS
ID
E
300 A
M
P
M
O
DUL
E
H
E
A
T
SIN
K
P
CB 6
D1 DIODE MODULE
13A 14A
TS
1
250
249
B7 B3 B2 B1
J50
18 17
23 25
7
8
9
4
5
6 321
D3
PC BOARD TO HEAT S
INK CONN.
PC BOARD TO HEAT S
INK CONN.
POS
208B
41
A
5J
L1
CHOKE
PO
S.
PO
S.
PO
S.
PO
S.
+
50MV= 400AMPS
260
A
260
3
3
6A
6A
GAU
G
E
S
O
P
TI
ONAL ON
STAN
D
A
R
D
MO
DE
L
W4
&
W
5
W2
&
W3
W1
&
W6
261
A
204
S
DE
NOTES ITEMS
IN
CLU
DED ON
DELU
XE
MOD
ELS ONLY
GOLD
S
ILV
ER
LOW FUEL
252
253
GND-C
232D
232 J
NEG
.
NEG
.
NEG
.
NEG
.
W1
0
W9 W8 W7
3 TURNS THRU TOR
OID
GND-G
9
8
7
6
5
4 12
3
O
N
STANDA
RD M
O
DELS,
LEAD
S 238 & 236C ARE TO BE
BO
LT
ED T
O
GET
H
ER
AN
D
TAPED.
LEADS 228A, 241A,
242B, 232K AN
D 229A ARE TO
BE TAPED
INDIVID
UALY
AND
TIED IN
TO HARN
ESS.
J10
GND-
B
3 TURNS THRU TOR
OID
ST
ATO
R
42
V W
IND
IN
G
41A
31
1
6
12
7
J3
2
229 A
229
233 A
239 A
234 A
271
247
246
245
243
PC
B2
PCB3
PCB1
PCB4
PCB8 5S
265
232N
22
7
1
2
3 4
5
6
7 8 9 10 11 12 13 14 15 16
232
D
23
2W
ENGINE HARNE
SS
MULT
I-LEA
D
3
4
1
3
4
1
J30
6
404
402
14 13
15
0
GND- H
GND-
A
GND-
K
G3986
8-01
20
8
31
32 4B
21
77
B
21
2B
75
B
GND-A
41A 42
A
76
B
W
ORK
115V
A
C
CON
TA
C
TOR
WO
R
K
RE
MOT
E
CON
TRO
L
42VAC
GROUND
AMPHEN
O
L 1
AMPHENOL 2
VOLTMETER
AMM
ETE
R
M1
M2
M3
M4
M5
M6
M9
M10
M1
M2
M3
M4
M5
M6
M9
M10
206B
METE
R K
IT
O
P
TI
ONAL
ON STA
NDARD
MOD
E
L
BY
PASS
FI
LT
E
R
ASSEM
BLY
GND-K
J A D C H B K E F G I
1 2 3 4 5 6 7 8 9
10
M1 M2 M3 M4 M5 M6 M9 M1
0
M1 M2 M3 M4 M5 M6 M9
M1
0
1 2
3 4
5 6
7 8
9
10
M1 M2 M3
M4
M5 M6 M9 M1
0
M1 M2 M3 M4 M5 M6 M9
M1
0
1
6
4
3
J3
GND-K
232 P
9 8
232F
232G
232E
I
NEG
.
NEG
.
2B 4B GND-B
A B C D E F
76
B
75
B
RE
MOT
E
CON
TA
C
TOR
GROUND
CON
TRO
L
2A 4A
75
A
76
A
77
A
77
B
TH
R
U
TO
R
O
ID
O
N
C
E
+
W
E
LD
LEAD
T
O
PASS
+
WE
LD
LE
A
D
II
I
SHOW
N IN
"HIGH" POSI
T
ION
RECTIFER BRIDGE
GND
STUD ON RIGHT SIDE
BACK OF CONT
ROL BOX
SW
ITC
H
SHOW
N
IN
POSI
TI
V
E
POLAR
ITY
POSI
TI
O
N
AU
XI
LI
AR
Y N
E
U
TRAL
S
TU
D
B
A
C
K
O
F
CONT
ROL
BO
X "
LEF
T
SID
E"
ON S
TA
NDA
RD
MOD
ELS, LEA
DS
242
D &
229
ARE
TO B
E T
APE
D
C
O
R
R
ESPO
ND
IN
G SETT
IN
GS
FO
R
TAP
N
U
M
BER
S
(A
S
VIEW
E
D
FR
OM
THE
FR
ON
T)
"R
UN" P
O
S.
RUN/
S
T
O
P
SH
O
W
N
IN
S
W
ITC
H
IDLER
CO
NT
ROL
+
-
PO
SIT
IVE BR
USH C
O
NN
ECTED
TO
TH
E LAMINATION
TO
S
LIP R
ING N
EAREST
GND
. S
TUD
ON
BO
TTOM R
IGH
T
OF
CON
TR
O
L BOX
ST
U
D
O
N
EN
G
IN
E
RIG
HT S
IDE
M
O
UNTI
NG FO
O
T
ST
U
D
O
N
EN
G
IN
E
MO
UNTING F
O
O
T
LE
FT
S
ID
E
GRO
U
N
D STUD
O
N
OUTPUT PA
N
E
L
ON
EN
G
IN
E
BLO
C
K
GR
OU
N
D
IN
G
B
O
LT
AUXILI
ARY PO
W
E
R
GND. SCRE
W O
N
CONTROL PANEL
2
3
4
222
213 214 21
5
21
6
(V
IEWED FRO
M
RE
A
R
)
SELE
CTOR SW
IT
CH
217
S5
21
8
6
5
7
8
22
0
A
9
(V
IEWED FRO
M
RE
A
R
)
SELE
CTOR SW
IT
CH
O
LD
E
R
MACH
IN
E
S
MA
Y
B
E
W
IR
E
D
A
S
S
H
OW
N.
CON
TR
OL
S
W
IT
CH
W
E
LD
ING T
E
RM
IN
A
LS
"A
LW
AY
S O
N
"
P
O
SI
TIO
N
SH
O
W
N IN