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D-3
MAINTENANCE
D-3
COMMANDER 500 CUMMINS
Table D.1 Engine Maintenance Components
ITEM
Air Cleaner Element
Oil Filter
Fan Belt
Fuel Strainer
Fuel Filter /
Water Separator
Battery
Engine Oil Change
MAKE
Donaldson
AC
Fleetguard
Cummins
Fleetguard
Cummins
Cummins
Fleetguard
Cummins
Fleetguard
-
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See Manual
PART NUMBER
P181052
A302C
AF437K
C6002112110
LF3855
C0412021748
3826094
FF5079
C6003112120
FS19594
BCI GROUP 34
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SERVICE INTERVAL
Replace every 200 hours. (Replace more
often when used in dusty and / or
high ambient temperature conditions).
Replace every 750 hours or 3 months,
whichever is less.
Inspect every 1000 hours or 12 months,
whichever is less.
Inspect and replace monthly, as
required. Replace annualy.
Replace every 500 hours or 6 months,
whichever is less.
Inspect every 500 hours.
Change every 750 hours or 3 months,
whichever is less. Check daily.
CHARGING THE BATTERY
When you charge, jump, replace, or otherwise connect
battery cables to the battery, be sure the polarity is cor-
rect. Improper polarity can damage the charging cir-
cuit. The Commander positive (+) battery terminal has
a red terminal cover.
If you need to charge the battery with an external
charger, disconnect the negative cable first, then the
positive cable before you attach the charger leads.
after the battery is charged, reconnect the positive bat-
tery cable first and the negative cable last. Failure to
do co can result in damage to the internal charger
components.
Follow the instructions of the battery charger manufac-
turer for proper charger settings and charging time.
NAMEPLATES / WARNING DECALS
MAINTENANCE
Whenever routine maintenance is performed on this
machine - or at least yearly - inspect all nameplates
and labels for legibility. Replace those which are no
longer clear. Refer to the parts list for the replacement
item number.
WELDER / GENERATOR
MAINTENANCE
STORAGE
Store the Commander in clean, dry protected areas.
CLEANING
Blow out the generator and controls periodically with
low pressure air. do this at least once a week in partic-
ularly dirty areas.
BRUSH REMOVAL AND REPLACEMENT
It is normal for the brushes and slip rings to wear and
darken slightly. Inspect the brushes when a generator
overhaul is necessary.
Do not attempt to polish slip rings while the engine
is running.
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WARNING
Summary of Contents for Commander 500 Cummins
Page 39: ...F 3 DIAGRAMS F 3 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 41: ...F 5 DIAGRAMS F 5 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 42: ...F 6 DIAGRAMS F 6 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 44: ...F 8 DIAGRAMS F 8 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 45: ...F 9 DIAGRAMS F 9 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 48: ...F 12 DIAGRAMS F 12 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 49: ...F 13 DIAGRAMS F 13 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 50: ...F 14 DIAGRAMS F 14 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...
Page 52: ...NOTES COMMANDER 500 CUMMINS...
Page 53: ...NOTES COMMANDER 500 CUMMINS...