Lightning Protection International Stormaster ESE Installation Manual Download Page 3 | Manualshive

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Stormaster ESE
Installation Manual

LIGHTNING PROTECTION INTERNATIONAL PTY LTD

ABN 11 099 190 897

Web:

www.lpi.com.au

Email: [email protected]

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Summary of Contents for Stormaster ESE

Page 1: ...master Install l p t kim thu s t ESE Stormaster ESE Installation Installation Stormaster ESE www banhay com info banhay com Hotline 24 7 0986 219 626 0903 070 686Stormaster ESE 15 Stormater ESE 15 GI...

Page 2: ...installers should check with LPI or an authorised distributor to con rm they have the most recent version of the Stormaster ESE Installation manual It should be noted that 100 100 percent protection...

Page 3: ...1 Stormaster ESE Installation Manual LIGHTNING PROTECTION INTERNATIONAL PTY LTD ABN 11 099 190 897 Web www lpi com au Email info lpi com au...

Page 4: ...rth 16 Labelling 17 Installation of the HVSC Downconductor 17 Hauling the HVSC Downconductor 17 HVSC Downconductor Clearance Holes 19 Routing 19 Fixing the HVSC Downconductor 21 Installation of Conven...

Page 5: ...protection level 2 Medium protection D 60m for protection level 3 Standard protection PROTECTION RADIUS M Rp h height of Stormaster terminal 2 4 5 6 10 15 20 45 60 above area to be protected m Protect...

Page 6: ...SE terminals or to our knowledge any other lightning protection system cannot provide 100 protection and therefore it is not inferred As con rmation of the above paragraph we refer to French Standard...

Page 7: ...s the installation of a radial lightning earth as illustrated in gure 8 on page 15 Each radial will consist of a trench Approx 500mm Deep x 200mm Wide x 10m Length An earth rod should be driven at the...

Page 8: ...tem Refer to page 24 for detailed instructions on completion of the HVSC lower termination and connection to the lightning earth If installing a conventional downconductor such as copper tape or stran...

Page 9: ...ry to pull back any slack of HVSC down conductor through the FRP support mast to achieve a tight t for the mast butt adaptor This should be completed carefully so as to not damage the upper terminatio...

Page 10: ...8 Figure 2...

Page 11: ...9 Figure 3...

Page 12: ...10 Figure 4...

Page 13: ...11 Figure 5...

Page 14: ...12 Figure 6...

Page 15: ...13 Figure 7...

Page 16: ...nts must be followed during the installation of the LPI Stormaster ESE The correct order of installation is as follows 1 Installation of the lightning earth 2 Installation of the HVSC downconductor 3...

Page 17: ...ohms is required for successful operation of LPI Stormaster ESE LPI recommends the installation of a radial lightning earth as shown in gure 8 Recommended to install a 3 length radial trench Each radi...

Page 18: ...coupled rods Use a post or picket driver Methods for bonding the earthing system components are listed below The use of the EXOWELD exothermic welding process is a safe and ef cient way of providing a...

Page 19: ...the customer installer to label earth pits or earthing systems to local requirements If installing LPI HVSC the HVSC downconductors s may have had the upper terminations completed at a pre speci ed en...

Page 20: ...auled up the structure with the drum staying on the ground If the HVSC downconductor has been upper terminated on the inside of the drum then the drum has to be taken to the top or near the top of the...

Page 21: ...ctor should be installed as close ush as possible to the structure Minimise the number of bends and use the most direct route to ground Minimise strain on the HVSC downconductor Ensure bend radius mai...

Page 22: ...age at the lower end by installing a sleave of no more than 2m from ground level The HVSC downconductor must be checked by an LPI representative if it is damaged during installation to see if the dama...

Page 23: ...it is xed to the underside of the concrete oor slab Do not use explosive fastening methods on LPI saddles or HVSC downconductors In some installations the use of copper tape or insulated stranded copp...

Page 24: ...metallic reinforcement in the structure should be bonded to the downconductor system The use of copper conductors are recommended and should have a cross sectional area of not less than 35mm2 Recommen...

Page 25: ...23 Figure 13 Figure 14...

Page 26: ...etallic pipe For installation details of the conventional downconductor please review instructions and comments as detailed under the heading Installation of Conventional Downconductors on page 21 Too...

Page 27: ...pper conductors as shown in Figure 16 3 Fold outer screen conductors back without damaging them For a length of 5cm from the end of the HVSC remove XLPE insulation 4th layer and inner binding tape 5th...

Page 28: ...igure 19 Figure 19 To Earthing System Compression Lug HVSC LSR1 Copper Bus Bar Figure 18 5 Bunch together both inner and outer screen conductors If con necting directly to the earth system as per gure...

Page 29: ...nnected to the lightning earth through the use of a earth rod clamp and then wrapped with water resistant Denso tape to avoid oxidisation If installing a copper tape 25mm x 3mm as a downconductor then...

Page 30: ...tarting the upper termination Refer to gure 21 2 Firstly remove the outer sheath material for a length of 1 2 metres by cutting radially around HVSC cable with the supplied insulation friction cutting...

Page 31: ...is step 6 Fold back inner screen copper conductors and for a length of 5cm from the end of the HVSC remove the inner PVC spacer under the inner screen copper conductors and return these conductors to...

Page 32: ...o be connected to the base of the Stormaster ESE terminal Take the mast butt adaptor as supplied in the Stormaster box and screw the mast butt adaptor rmly into the base of the Stormaster terminal Con...

Page 33: ...ted upper termination parts in the process 2 Using Phillips head screwdriver remove screw holding mast butt adaptor to lower connector and retain both screw and mast butt adaptor 3 In preparation for...

Page 34: ...must be used below the air terminal if using LPI HVSC Be suitable for local weather conditions Seek guidance from a local civil engineer Be guyed and securely attached to the dedicated mounting points...

Page 35: ...of the guy wires Freestanding A freestanding mast con guration is typically used in situations where protection by isolation is required For example a Stormaster ESE terminal is installed 5 metres or...

Page 36: ...must be tightened to no more than 55kg cm 45in lb A Guying Ring is supplied for guy points for any two piece masts that require double guying This ts on the terminals mast butt adaptor between the Sto...

Page 37: ...dle on the longer length side of the guy and U bolt over the tail side of the guy Tighten grips to no more than 60cN m 5Ibf in of torque Customised guy kits can be supplied upon request With the upper...

Page 38: ...n raising the mast Guys to inline coupling and or guy ring must be properly secured Guys must not be twisted kinked or damaged Guys must be able to be easily secured at the base when the mast has been...

Page 39: ...37 Figure 33 Figure 34 Protect the HVSC downconductor at the base of the mast when lifting maintain a minimum bending radius of 500mm 20 in and ensure it does not drag over rough or sharp surfaces...

Page 40: ...or inspection Typically the LSR1 should be installed approximately 1 5m from ground level or alternatively within the ground pit at the lower termination point of the HVSC When installing the LSR1 the...

Page 41: ...g Lower termination of HVSC Downconductor Earthing System Labelling The LPI Stormaster ESE Lightning Protection System is designed to react to the rise in electric eld which is present in approaching...

Page 42: ...owing completion of the following steps 1 Remove the waterproo ng denso tape from the lower termination 2 Disconnect the HVSC downconductor from the lightning earth 3 Disconnect the structure earth bo...

Page 43: ...Ground Resistance Meter LP Earthing System Structure Earth Cable Disconnected from LP Earth Figure 37 Date of Inspected Earth Earth Earth LSR Comments Inspection by Resistance Resistance Resistance R...

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