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9

TESTING AND TRIAL RUN

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The testing and trial run must be performed by a COMPETENT PERSON supervised and aided by a PROFESSIONAL FITTER. It is the responsibility of the person who tests and sets up the automation

 

(of which the control unit is a part) to perform the checks required in accordance with the risks existing and to check conformity with the relevant legislation and standards, in particular with

 

EN standard 12445, which governs the methods for performing trials on gate automations and EN standard 12453 that specifi es the performance requisites concerning safety of use. 

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The testing and trial run are the most essential phases of installation for guaranteeing maximum operating safety.

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The checks and procedures for testing may also be used for routine checks on the automation and its devices. 

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The automation may only be tested if a non-hazardous force tolerance has been set. Force tolerance must be adjusted to a minimum value so as to exclude the danger of injury during closure. 

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Adjust the maximum force in line with EN standard 12445.

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Never touch the gate or moving parts when they are in motion.

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Remain at a safe distance when the gate is in motion: only pass when the gate is completely open and immobile. 

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In the event of malfunctions (noisiness, jerky movements, etc.) suspend the use of the automation immediately: failure to observe this rule may entail serious hazards, risks of accidents and/or serious

 

damage to the gate and the automation.  

• 

Always remember that the following residual risks exist when the gate is in movement:

 

a) 

impact and crushing against the main closure edge (against the single leaf or between the two leaves);

 

b) 

impact and crushing in the opening area;

 

c) 

shearing between the moving and the fi xed guides and support during movement;

 

d) 

mechanical risks caused by movement.

9.1  Testing

During testing, ensure that the measurement of the gate’s impact force has been performed in accordance with EN standards 12445 and 12453.

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Check that the indications given in the SAFETY INSTRUCTIONS AND WARNINGS and INSTRUCTIONS AND INDICATIONS FOR INSTALLATION chapters have been carefully observed.

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Ensure that the automation is correctly adjusted and that the protection and release systems are in good working order.

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For each component installed follow the procedure described in the respective instruction manuals. 

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Using the key selector or the radio control perform gate opening and closure tests and ensure that each movement of the gate corresponds to the control unit settings. Perform as many checks as

 

necessary to be certain of perfect operation.

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Ensure the correct operation of the leds on the keyboard of the control unit

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In particular, for photocell checks, check that there is no interference with other devices. Pass a cylindrical tube with a diameter of 5cm and a length of approximately 30 cm through the optic axis that

 

connects the two photocells. Perform this check fi rstly close to the transmitter and then close to the receiver and lastly halfway between the two. 

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In all three cases, the device must intervene by passing from the active state to the alarm state and vice versa, thus causing the action set on the control unit: for example, during a closure manoeuvre

 

it must cause inversion of movement.

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Perform the photocell operation test required in compliance with EN standard 12445 p. 4.1.1.6. The results must satisfy EN standard 12453 p. 5.1.1.6.

ATTENTION: once the automation has been tested, the parameters set must not be altered. If further adjustments (e.g. alterations to the voltage value) are made, all the checks required for

testing and compliance with EN standard 12445 must be repeated.

9.2  First Usage

The automation may only be used for the fi rst time once all the checks described in the TESTING chapter have been performed successfully. The automation may not be used in precarious

or temporary conditions.

a)

Compile a technical fi le for the automation, which must include at least:

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a general mechanical and electrical diagram,

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risk analysis and solutions adopted for eliminating or reducing risks,

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manuals of the individual components,

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list of the components used,

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instructions for use and warnings concerning use by the owner,

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system maintenance record

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declaration of the system’s CE conformity 

b)  Fix a CE marking plate to the gate, bearing at least the following information:

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Name and address of the party responsible for installation and testing;

Type of automation;

Model;

Registration number;

Year of installation

CE mark

c)  Fill in the declaration of conformity and give it to the owner of the automation.

d)  Compile the guide with the instruction manual (EN 12635 p. 5.3 and 5.4) and give it to the owner of the automation.

e)  Compile the maintenance and improvement log (EN 12635 p.5.3) and give it to the owner of the automation.

f )  Compile the guide containing the instructions for maintenance that provides instructions concerning the maintenance of all automation devices (EN 12635 p. 5.3 and 5.5) and give it to the owner of the automation.

g)  Before the fi rst use of the automation, the owner must have been given adequate information concerning hazards and residual risks.

10

SAFETY INSTRUCTIONS AND WARNINGS FOR USE

10.1  Indications and warnings for use

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It is the fi tter’s duty to perform risk analysis and inform the user/owner of any existing residual risks. Any residual risk detected must be recorded in writing in the operator manual. 

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The following residual risks are usually present in moving gates: impact and crushing against the main closure surface (of the single leaf or between the two leaves); impact and crushing

 

in the opening area; crushing between the mobile and fi xed guide and support parts during movement; mechanical risks caused by movement.

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The Manufacturer will not accept responsibility for damage or injury caused by the non-observance of the information on use contained in this manual, and the failure to observe the

 

safety indications given below. 

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The Manufacturer declines responsibility for damage and malfunctions caused by non-compliance with the instructions for use. 

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Keep this manual in a safe, easily accessible place, so that it can be consulted rapidly when necessary

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Before activating the gate ensure that all persons are at a safe distance.

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Never touch the gate or moving parts when in motion.

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Remain at a safe distance when the gate is in motion: only pass when the gate is completely open and immobile.

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Do not allow children to play with gate controls; do not leave radio controls or other control devices within children’s reach.

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Prevent children from playing or standing in the vicinity of the gate or the control organs (radio controls), the same precautions should be adopted for disabled persons and animals.

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In the event of malfunctions (noisiness, jerky movements, etc.) suspend the use of the automation immediately: failure to observe this rule may entail serious hazards, risks of accidents and/or serious

 

damage to the gate and the automation.  Contact a PROFESSIONAL FITTER and in the meantime use the gate manually by disconnecting the operator (see the OPERATOR/ACTUATOR RELEASE chapter).

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In order to maintain the automation in effi cient conditions, ensure that the operations indicated in the MAINTENANCE chapter are performed at the frequency indicated by a PROFESSIONAL FITTER.

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Examine the installation frequently in order to check that there are no signs of mechanical unbalance, wear and damage to the wires and assembled parts: do not use the operator until the necessary

 

repairs or adjustments have been made.

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Should liquids penetrate inside the control unit, disconnect the power supply immediately and contact the Manufacturer’s Assistance Service; the use of the automation  in such conditions may cause

 

hazard situations. The automation may not be used in these conditions, even with buffer batteries (optional).

  

If a problem arises that cannot be resolved using the information contained in this manual, contact the Manufacturer’s assistance service.

28

Summary of Contents for GE UNI R

Page 1: ... USE AND MAINTENANCE INSTRUCTIONS ET CONSEILS POUR L INSTALLATION L UTILISATION ET L ENTRETIEN INSTRUCCIONES Y ADVERTENCIAS PARA LA INSTALACIÓN EL USO Y EL MANTENIMIENTO CENTRALE DI COMANDO PER CANCELLI A DUE ANTE CONTROL UNIT FOR TWO LEAF GATES CENTRALE DE COMMANDE POUR PORTAILS À 2 BATTANTS UNIDAD DE CONTROL PARA CANCELAS DE DOS HOJAS ...

Page 2: ...s de un automatismo tipo GE UNI R Tab 2 Descrizione contenuto scatola centralina GE UNI R Tab 2 Description of the content of a GE UNI R control unit pack Tab 2 Description contenu boîtier centrale GE UNI R Tab 2 Descripción del contenido de la caja del cuadro de control GE UNI R U N I R E G C C Ce e en r t ae e e lll d c i o o om m mando o o per c c ca a an e c a iii lll l due e e an e t r t s I ...

Page 3: ... ELECTRIC LIMIT SWITCHES ELECTRIC LIMIT SWITCHES ELECTRIC LIMIT SWITCHES ELECTRIC LIMIT SWITCHES 10 ELECTRIC LIMIT SWITCHES 10 10 AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT AUTOMATION WITHOUT 10 AUTOMATION WITHOUT 10 ELECTRIC LIMIT SWITCHES ELECTRIC LIMIT SWITCHES ELECTRI...

Page 4: ...Istruzione di montaggio GEBOX GEBOX assembly instructions Instructions de montage GEBOX Instrucciones de montaje GEBOX 0 5 2 m m 4 8 1 m m 0 4 m c n i m 5 3 4 1 2 3 A ...

Page 5: ...3 5RI0690000 2 5RI0700000 1 1AB0060000 5 1AH00101 6 3CL18200 4 3CE1350000 1 RICAMBI SPARE PARTS RECHANGE RECAMBIOS 4 A ...

Page 6: ...Address Via I Maggio 37 31043 FONTANELLE TV Italia Telephone Telephone T 39 0422 809 254 Telefax Telefax T 39 0422 809 250 http www homelife it e mail info homelife it Numero Verde 800 046826 ...

Page 7: ... identification 2 3 2 Operators with electric stop switches direction travel and speed identification 3 ADJUSTMENTS 3 1 1 Card initialisation 3 1 2 Resetting travel and functions 3 1 2 Resetting the travel 3 2 Function modes 3 2 1 Dead man 3 2 2 Semi automatic 3 2 3 2 step automatic 3 2 4 4 step automatic 3 2 5 Condominium 3 3 Functions 3 3 1 Blackout 3 3 2 Pre flashing 3 3 3 Flashing in pause 3 3 4 ...

Page 8: ...leafs at 45 PHASE 2 1 2 A B N O 230V 230V ON Switch on the system s power supply and check that the two red LEDs flash PHASE 3 RADIO CONTROL IDENTIFICATION ON THE STEP COMMAND A EL0016 X 2 a Press the red LED SX will start to flash b Hold down the radio control key until the green LED lights briefly The green light indicates that the radio control has been identified c Wait for 15 secs or press twice ...

Page 9: ...F 1 CLOSURE STOP PLATE IDENTIFICATION EL0016 EL0016 EL006a 1 2 2 EL006b 1 1 2 2 a Give the step command A holding it down until leaf 2 slowly reaches and pushes for a few seconds against the closure stop plate Press to identify the stop plate the red led DX will light When the leaf 2 has identified the closure stop plate the red LED DX only remains lit b Give the step command A holding it down unti...

Page 10: ... 1 2 2 1 2 2 a Give and release the step command A the leaf with the undefined stop plate starts to open slowly b When the moving leaf reaches the desired open position give and release the step command A again it will stop Depending on whether it is leaf 1 or leaf 2 Premere to define the opening stop plate of the leaf 1 the red LED SX will light Premere to define the opening stop plate of the leaf 2...

Page 11: ...lever B OPENING Adjust the retainer plate D abutting on the lever B A B B D Adjust the position of the 1 CLOSURE and 2 OPENING mechanical plates OPTIMO ADJUSTING THE OPENING AND CLOSURE MECHANICAL STOP PLATES 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 A B 1 A B a While the operator 1 moves in opening or closing the green LEDs and left red LED flash alternately b Whi...

Page 12: ...operator Switch on the system s power supply and check that the two red LEDs flash a Press the red LED SX will start to flash b Hold down the radio control key until the green LED lights briefly The green light indicates that the radio control has been identified c Wait for 15 secs or press twice to exit PHASE 2 1 2 A B N O 230V 230V ON PHASE 3 RADIO CONTROL IDENTIFICATION ON THE STEP COMMAND A EL0016...

Page 13: ...CLOSURE STOP PLATE IDENTIFICATION 1 1 2 2 2 2 a Give the step command A holding it down until leaf 2 slowly reaches and pushes for a few seconds against the closure stop plate Release the step command A when the micro is reached the red LED DX will light b Give the step command A holding it down until leaf 1 slowly reaches and pushes for a few seconds against the closure stop plate Release the ste...

Page 14: ...af 2 opening staggering give the step command A and release leaf 2 will open The two leafs continue to open slowly b When they have both reached the opening stop plate micros both red LEDs light PHASE 7 IDENTIFICATION OF CLOSURE STAGGERING AND STOP PLAT 1 2 2 1 2 2 1 2 2 a Give and release the step command A leaf 2 will close When it reaches the point at which one also wishes to close leaf 1 closu...

Page 15: ... and pull outwards b Compatibly with the length of the cables rest on the edge of the container or hold Once the wiring and or programming work is complete place the control unit back in its recess by pressing lightly until the 4 clips snap in 1 4 List of electric cables Depending on the installation the type and quantity of devices installed the cables required may vary The table below shows the ...

Page 16: ...ommand is released automatic closure never occurs and a new movement command must be given Leave jumpered if no device is envisaged 6 11 FOTO1 programmable NC input for photocells or safety devices Causes gate stoppage during both opening and closure Motion resumes during opening when the photocell or safety device is disengaged Leave jumpered if no device is envisaged 6 12 PHOTO NC input for phot...

Page 17: ...peration Fitters must pay careful attention to the following 1 Leaf 1 is the first to open when the gate is closed and the second to move when the gate is open it finishes its closure travel after leaf 2 2 Leaf 2 is the second to open when the gate is closed and the first to move when the gate is open it finishes its closure travel before leaf 1 1 7 2 Wiring diagram of the lower part of the control un...

Page 18: ...board de selection takes place automatically after a certain interval of time from the last key pressed with the exception of the FORCE function which remains active until another function is selected When the LEDs DX and SX flash alternately it is possible to set parameters to The buttons and are used to vary the values or parameters The horizontal row of red LEDs from 1 to 5 indicates the value s...

Page 19: ...if present will emit double flashes PLENDOR flashing light if present will emit double flashes PLENDOR 2 Press the key A of the radio control s that one wants to identify and hold down until the green LED DX and the SPLENDOR flashing light light briefly 3 To exit identification wait approximately 15 seconds until To exit identification wait approximately 15 seconds until T the two red LEDs flash if the tr...

Page 20: ...d check that the red LED SX flashes slowly and the SPLENDOR light if present emits SPLENDOR light if present emits SPLENDOR single flashes 3 Simultaneously press the two keys A identified previously and hold down until the green LED SX and the SPLENDOR flashing light light briefly 4 To exit identification wait approximately 15 seconds until the two red LEDs flash if the travel has not yet been identified ...

Page 21: ...ess and together and holding them down switch on the power supply to the control unit Release the keys when the third red LED lights d Check that the 2 red LEDs flash e Check that the lateral LEDs L7 L11 and L12 are switched on f Check that the lateral LEDs L8 L9 and L10 are switched off g In the case of a SINGLE operator only press the red LED DX lights steadily Being a single leaf system staggeri...

Page 22: ... with the undefined stop plate starts to open slowly d When one of the two leafs reaches the desired open position give and release the step command A again it stops depending on whether they are leaf 1 or leaf 2 Press to define the opening stop plate of the leaf 1 the red LED SX will light Press to define the opening stop plate of the leaf 2 the red LED DX will light PHASE 4 IDENTIFICATION OF CLOSUR...

Page 23: ...l open When it reaches the point at which one also wishes to open leaf 2 opening staggering give the step command A and release leaf 2 will open The two leafs continue to open slowly b When they have both reached the opening stop plate micros both red LEDs light PHASE 3 IDENTIFICATION OF CLOSURE STAGGERING AND STOP PLATE a Give and release the step command A leaf 2 will close When it reaches the p...

Page 24: ...ed OPERATORS WITHOUT ELECTRIC STOP SWITCHES N O 230V 230V ON F F F O 230V 230V OFF a Switch off power voltage b Simultaneously press and hold down and switch the power supply back on c After a few seconds the led will light d Release keys and the two red LEDs will now flash 3 1 2 Resetting travel and functions The travel function modes and functions set are erased N O 230V 230V ON F F F O O 230V 23...

Page 25: ...A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A ...

Page 26: ... the gate pauses conversely if the gate is closed when the command is given it opens A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A...

Page 27: ...peration B B Press B and then BLACKOUT if green LED DX is lit mode enabled if red LED DX is lit not enabled press B to enable 3 3 2 Pre flashing This function enables 4 second pre flashing by the flashing light before starting the closure or opening motion EL0018 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A To enable press A followed by PRE FLASHING if green LED SX is lit...

Page 28: ...loses again after total opening B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B Press B followed by CLOSE AFTER PHOTO if green LED DX is lit mode enabled if red LED DX is lit not enabled press B to enable PHOTO PHOTO1 PHOTO2 STOP PAUSE LED FUNCTION LED FUNCTION 3 3 7 Opening ram blow This function enables the electrolock and...

Page 29: ...USE TIME if green LED SX is lit time scale from 5 to 20 seconds on time scale from 5 to 20 seconds on if red LED SX is lit time scale from 25 to 125 seconds on The various times are set by pressing and Press A to change the scales LEDS ON AUTOMATIC RE CLOSURE DISABLED AUTOMATIC RE CLOSURE DISABLED A A A A 0 s 5 s 10 s 15 s 20 s 25 s 50 s 75 s 100 s 125 s 3 3 10 Courtesy light The courtesy light fu...

Page 30: ...A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A EL0018 Press A and then WORK TIME if green LED SX is lit radjustment motor 1 work time if red LED SX is lit adjustment motor 2 work time The various values are set by pressing and Press A to switch between motor 1 and motor 2 MINIMUM MAXIMUM LEDS ON WORK TIME LEDS ON WORK TIME 3 3 13 Pedestrian opening Pedestrian opening is charac...

Page 31: ...e fuse clip towards the left c Remove the fuse and replace with a new one d Insert the clip on the fuse and relock by pressing and rotating towards the right The fuse must be IEC 60127 or EN 60127 certified 3 4 2 Card fuses There is an internal fuse applied to the card F1 for protecting the electronic board s power supply Technical features F1 miniature fuse 5x20 T1 2A IEC 60127 or EN 60127 certifie...

Page 32: ...for the gate opening phase 2 fast flashing times halved during closure 3 special flashing characterised by three flashes and a pause to signal a malfunction state 5 2 Automation malfunction The automation indicates the presence of a malfunction on the exterior by means of a flashing light three flashes and a pause if the problem is not a serious one the user may resolve it as follows a keep the movemen...

Page 33: ...t the Manufacturer s Assistance Service immediately use of the control unit in such conditions may cause hazard situations In the event of long periods of inactivity in order to prevent the leakage of harmful substances from the battery optional it should be removed stored in a dry place and recharged periodically In the case of faults or problems that cannot be resolved using the information cont...

Page 34: ...e a technical file for the automation which must include at least a general mechanical and electrical diagram risk analysis and solutions adopted for eliminating or reducing risks manuals of the individual components list of the components used instructions for use and warnings concerning use by the owner system maintenance record declaration of the system s CE conformity b Fix a CE marking plate t...

Page 35: ...UPPLIED AND INITIALLY FILLED IN BY THE FITTER 11 2 Routine maintenance Every 6 months a PROFESSIONAL FITTER should repeat the series of tests described for automation testing see INSTALLATION MANUAL TESTING AND TRIAL RUN Chap 12 DEMOLITION AND DISPOSAL The control unit is constructed using various materials which implies the adoption of different disposal procedures Refer to regulations in force i...

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