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IO 18/E Rev. 00 

 

OPERATORS FOR SWING GATES 

STONE 300-400-600 GR / 220V 

 

 

 

INSTALLATION MANUAL 

 
Our compliments for your excellent choice. The  STONE  300-400-600 
GR  electro-mechanical  gear  motor  has  been  produced  for  reliability 
and high quality. 
This  Manual  will  offer  information  you  may  need  to  install  your  gear 
motor assuring long-lasting performance and to safeguard your safety. 

HOWEVER  CAUTION  IS  UNQUESTIONABLY  INDISPENSABLE 
AND NOTHING IS BETTER THAN PREVENTING ACCIDENTS. 

GR products have been made to conform with rules and laws in force 
at time of manufacture. 

  This  manual  is  designed  exclusively  for  the  specialized 

installation  expert  in  the  criteria  of  construction  and  equipment  to 
assist in the protection against accidents in the installation and use of 
the gate; door and automation of such gates (adhere to the rules and 
laws in force). 

 On completion the installer should issue to the end consumer an 

instruction manual according to EN 12635. 

 Before proceeding with the installation the installer must provide 

an  analysis  of  the  identification  and  management  of  risks  as  per  the 
standards EN 12453 and EN 12445. 

  All  wiring  of  the  various  external  electrical  components 

connected to the automation (e.g. Photocells, flashing lights, keypads 
etc)  must  be  carried  out  according  to  EN  60204-1  and  the 
amendments made of the point 5.2.2 of EN 12453. 

 It is prohibited to do any repair or adjustment of the equipment if 

you  have  not  taken  all  necessary  precautions  to  avoid  possible 
accidents  (example:  power  supply  disconnected,  engine  block).  All 
mechanisms in motion must be equipped with appropriate protections. 

 

The mains power line must be protected for maximum current in 

locked rotor condition as per government  electrical laws. 

 

Install the gear motor on gates that conform to EN 12604. 

  Perform  the  measure  of  strength  developed  by  the  gear  motor 

and adopt the measures as per EN 12445. 

 

Positioning photocells: These safety devices must be installed at 

a height not exceeding 70cm from the ground and at a distance from 
the  floor  movement  of  the  door  of  no  more  than  20cm.  Their  proper 
functioning of the photocells must be verified at the end of installation 
according to Section 7.2.1 of EN12445. 

  Keep  the  activation  controls  of  automation  out  of  reach  of 

children.  The  controls  should  be  installed  at  a  minimum  1.5m  height 
above  the  ground  and  outside  the  range  of  actions  of  moving  parts 
such as the gate. 

  All  activation  actions  must  be  executed  only  at  points  from 

where the automation is fully visible. 

 Operate the remote only in view of automation. 

  Store  carefully  this  manual  in  a  suitable  place  known  to  all 

interested people. 

 
 

  Any  unauthorized  and  arbitrary  modification  made  to  this 

product,  releases  the  company  CARDIN  ELETTRONICA  Spa  and 
from  any  liability  resulting  from  damage  or  injury  to  things,  people  or 
animals. 

The non-observance of regulations and of safety standards here 

listed  releases  the  company  CARDIN  ELETTRONICA  Spa  from  any 
liability resulting from damage or injury to things, people or animals. 

 

The  automation  must  be  coupled  to  a  control  board  equipped 

with  torque  regulation  that  provides  an  anti  crushing  safety  as 
described in EN 12453 - EN 12445

 

 

SAFETY RULES 

 
During the installation and the use of the automation, pay attention to 
the following safety rules: 

 

Distance security!  

 

Mechanisms moving!  

 

Do  not  install  automation  in  an  environment  saturated  with 

explosive mixtures!  

 Electric Shock!  

 Use gloves!  

 Use welding glasses!  

 Maintain ear protection! 

 

MAINTENANCE 

 All repairs must be carried out by qualified people. 

 Before each intervention remove power through the switch and 

lock in that position  

  The  equipment  must  be  maintained  so  as  to  preserve  the 

conditions that ensure safe and efficient operation  

 Always use original spare parts  

 Do not make interventions that modify the machine.  

 The modified equipment requires new CE mark  

  The  settings  of  the  operator  must  be  performed  by  qualified 

personnel,  in  accordance  with  the  rules  of  reference.  During  these 
operations provide the presence of two operators for safety. 

 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 

Summary of Contents for STONE 300 GR

Page 1: ...ety devices must be installed at a height not exceeding 70cm from the ground and at a distance from the floor movement of the door of no more than 20cm Their proper functioning of the photocells must be verified at the end of installation according to Section 7 2 1 of EN12445 Keep the activation controls of automation out of reach of children The controls should be installed at a minimum 1 5m heig...

Page 2: ... that the gate has a rather solid structure and that there is no friction points in its movement 3 Make sure that the leaf is suitably balanced even after the installation of the gear motor 4 Check that the electrical installation is in accordance with the characteristic required by the gear motor TECHINICAL DATA SCHEDULED MAINTENANCE DESCRIPTION FREQUENCY ENTRUSTED OPERATION Photocells cleaning M...

Page 3: ...ix it with the bolt 6 With gate s leaf closed turn and slide the screw of gear motor s D shaft until the end of the stroke 7 Screw D shaft back on 1 complete turn of 360º picture5 8 Place B support plate in the hole of D shaft and position it against the gate leaf Fix it to the gate leaf taking in account the inclination point nr 3 9 Proceed in the same way with the other gate leaf 10 Connect the ...

Page 4: ...00291 BEARING 6202 2RS 27 1 100906 ALUMINIUM PISTON ROD TERMINAL GREY 10 1 100650 IRREVERSIBLE TOOTH WHEEL 28 1 100624 ALUMINIUM UNCLAMPING 11 2 100789 HELASTIC RING E20 29 2 100657 O RING 12 1 100709 BEARING 6004 ZZ 30 1 100825 GATE BRACKET 13 2 100658 TOWING BALL 31 2 100654 PIN 14 1 100655 UNCLAMPING PIN 32 1 100218 UNCLAMPING KEY 15 1 100641 UNCLAMPING SPRING 33 1 100707 BEARING 6003 ZZ 17 1 1...

Page 5: ... importanti Pagina 3 Collegamento elettrico Pagine 3 4 Procedura di programmazione Pagine 5 6 Comando via radio Pagina 7 Modalità di funzionamento Pagina 7 Indicazioni del display Pagina 7 Caratteristiche tecniche Pagina 28 230 Vac Motors PROGRAMMATORE ELETTRONICO PER IL COMANDO DI PORTE E PORTONI MOTORIZZATI ELECTRONIC PROGRAMMER CONTROLLING MOTORISED GATES AND DOORS PROGRAMMATEURÉLECTRONIQUE POU...

Page 6: ...ogrammation CENTRAL DE MANDO PARA 1 O 2 MOTORES DE 230 V Instrucciones de uso y programación ELECTRONIC CONTROL UNIT FOR 1 or 2 230V MOTORS Programming and user instructions STEUERZENTRALE FÜR 1 2 MOTOREN MIT 230V Gebrauchs und Programmierungsanweisungen BESTURINGSKAST VOOR 1 2 230V MOTOREN Gebruiksaanwijzing en programmeerinstructies I F E GB D NL mod T600 ...

Page 7: ...1 2 28 29 P1 P P STOP PA Spia PC P2 PED Led 3 4 5 8 6 9 10 12 14 15 16 18 19 20 13 17 11 22 21 23 26 27 24 25 7 Art XXXOC2 Art TAST 3F 30 32 31 MEMORIA Fig A 1 7 ...

Page 8: ...222 190 150 50 118 280 220 Fig B mm 8 ...

Page 9: ...e 230V M1 M2 M1 M2 Com Com C CAP M1 CAP M1 ENC ENC Encoder Encoder Spia LAMP Luce C AP AP NO CH CH NC 25 45 26 46 27 47 D D D D 6 7 8 9 10 11 12 13 3 3 4 4 5 5 2 1 BSC BSC BSC BSA BSA Com 0 BSA FT 1 FT 2 JOLLY 1 JOLLY 2 STOP PEDONALE APRE CHIUDE 230V 50Hz LINEA ALIMENTAZIONE F6 3A 230V F2A 24V 8K2 8K2 8K2 8K2 39 Rx ANT 14 15 Com 0 PASSO PASSO 230V TR1 12 0 24 14 0 mod T600 Fig C 9 ...

Page 10: ...M1 Com Com C CAP M1 CAP M2 ENC ENC Spia LAMP Luce C AP AP NO CH CH NC 25 45 26 46 27 47 D D 6 7 8 9 10 11 12 13 3 4 5 2 1 BSC Com 0 1 2 3 4 5 6 7 BSA FT 1 FT 2 FT 1 FT 2 J1 J 2 STP PED PA PC 39 Rx ANT Rx ANT 14 15 Com 0 P P P1 P P P2 PED Linea Alim 230V 50Hz TX TX RX RX Couple of photocells VEDO 180 Couple of photocells VEDO 180 Con Con N L Key selector APRO 0 2 1 2 1 M1 M2 F6 3A F2A STOP P P nc n...

Page 11: ...c n c n o n a n o n a n o n a n o n a n c n c n c n c n c n c n c FCA FCA FCA FCC FCC FCC FCA FCA n c n c n c n c n c M1 M1 M1 M2 M2 3 4 FT3 BSA BSA BSC BSC TX RX 24V Couple of photocells VEDO 180 8 2K 8 2K 8 2K 8 2K Fig E Fig F 11 ...

Page 12: ...ion has been completed carry out a series of tests to make sure that the safety devices warning signals and release mechanisms are all working correctly 8 Write the following information down for the user in the instruction manual for example a the presence of any residual risk factors that have not been protected and factors that could arrive from unforeseen use of the system b The end user must ...

Page 13: ...enabled Connect 8 2K safety edges or an N C contact with 8 2K resistance in series fig E If unused binding post free set dip 2 to ON part 23 fig A Travel direction inversion during closing If unused binding post free set dip 3 to ON part 23 fig A Temporary movement block during the opening stage Travel direction inversion during closing If unused binding post free set dip 4 to ON part 23 fig A See...

Page 14: ...g pause period connect the photoelectric cell projectors so that the minimum amount of power is used If the jumper part 9 di fig A is set to ON this output will be continuously active Status indication automation CLOSED led off during OPENING flashes slowly during CLOSING flashes quickly STOP block remains lit during the RECLOSING PAUSE double flashing with pause Activates for a couple of seconds ...

Page 15: ... seconds and then opens During opening pressing the P Pbutton has no effect During the pause pressing the P Pbutton has no effect During closing upon pressing the P P button the gate stops for a few seconds and then opens During opening pressing the P Pbutton has no effect During the pause upon pressing the P Pbutton the gate closes During closing upon pressing the P P button the gate stops for a ...

Page 16: ... Function excluded There is no slowdown in the last part of travel Power closing is not carried out Only the M1 output is enabled The pedestrian command partially opens and closes motor M1 Function excluded The flashing light operates 5 seconds before any operation After one complete opening the control unit closes automatically after the programmed pause time Second radio channel output If you do...

Page 17: ... and gate delay information It is also possible to input the deceleration times at this point for the final part of the gates movement or you may try the default settings by moving dip 9 to ON after programming DIP9 set to OFF during programming Deceleration times will not be modified DIP9 set to ON only after programming Default deceleration times will be set DIP 9 set to ON during programming wi...

Page 18: ...utomatic reclosing is not being used you may move directly to point 6a Once the desired pause time has elapsed press button P P and motor M2 will begin to close Press P P again when M2 has reached the desired gate delay angle the motor will stop for a second and then begin to close again At this point you must manually insert the DECELERATION start point using P P if DIP 9 is set to ON The motor w...

Page 19: ...to the ECU Release the motors and move the gates to the position almost open Re engage the motors and switch on the power to the installation Hold down the PROG button part 15 fig A for about 3 seconds until led LD1 lights up part 18 fig A The ECU is now in the programming stage Press button P P part 17 fig A the gate with motor M2 should begin to close if it moves in the opening direction instead...

Page 20: ... programming Checks force times and stopping points We advise you to consider inserting deceleration points DIP 9 set to ON to reduce impact against the travel limits so reducing wear and tear on the mechanical parts Repeat programming if you have modified the mechanical travel limits After point 3e the gate with M1 will start to open Press P P when M1 has reached the desired gate delay angle the ...

Page 21: ...ill have to manually using the P P command input all the travel limit information It is also possible to input the deceleration times at this point for the final part of the gate movement or you may try the default settings by moving dip 9 to ON after programming DIP9 set to OFF during programming Deceleration times will not be modified DIP9 set to ON only after programming Default deceleration ti...

Page 22: ...t points 3c 4b and 6b In this case the ECU willAUTOMATICALLY detect all the travel limit information Programming is more precise and quicker thanks to the encoder sensor The deceleration points and times will be inserted automatically To modify them you need only insert the new values during programming DIP9 set to ON This procedure allows you to modify the pause time set during a previous program...

Page 23: ... for all those who have to manage installations on a daily basis and in the future would like to do so by means of a long distance Wi Fi connection MODIFYING AND CONTROLLING SETTINGS USING PRG Link optional This product ismade up of various components that could contain pollutants Dispose of properly Make enquiries concerning the recycling or disposal of the product complying with the local laws i...

Page 24: ...ale dell azienda Dott Cristiano Cardin Amministratore delegato La dichiarazione di conformità CE per i prodotti Cardin è disponibile in lingua originale nel sito www cardin it nella sezione norme e certificazione attraverso il link Les déclarations de conformité CE des produits Cardin sont disponibles dans la langue originale sur le site www cardin it dans la section normes et certificats par le l...

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