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Hydmaster 40

MAINTENANCE 

When the machine is in daily professional use it should be delivered to its first
regular maintenance to the manufacturer or to repair shop that has been authorized
by   the   manufacturer   after   six   months   from   the   first   commissioning   date
(approximately   100   hours).   The   warranty   expires   if   the   machine   has   not   been
delivered to its first maintenance on time.

After   this,   it   is   recommended   to   take   the   machine   in   to   maintenance   every   year
(approximately 200 operation hours). If there are any mechanical or electrical failures in
the machine it should be brought to maintenance immediately.

The following maintenance and upkeep work has to be done in regular basis depending
on the purpose of which the machine has been used. This enables a trouble-free use.

General Cleanliness:

Keep the machine as free from dirt and dust as possible. Dirt and grease may cause a
failure in the electrical equipments. The use of running water is forbidden.

Cleaning of the frequency converter:

Unplug the machine from the electrical network. The frequency converter maintains its
voltage for a long time after it has been unplugged from the electrical network. When the
voltage has permanently dropped the protective casing can be removed safely. Slightly
blow  compressed  air   into   the   frequency  converter   between  the  slots  that   enables  the
accumulated dust to come out.  If there is dirt accumulated on the surface of the frequency
changer it can be wiped off with a damp cloth. When the protective casing is open it is
recommended   to   check   the   tightness   of   the   binding   screws.   After   that   the   protective
casing can be closed.

Electrical connections:

ONLY   an   authorized   electrician   can   do   the   electrical   connections   and   other   electrical
installations. However it is good to make sure visually that the connections are tight and
the wirings are in order.

Hoses and bonds

Make sure that all the hydraulic hoses are intact and the bonds are tight. 

Cleaning shaft

The cleaning shaft has to be cleaned every time after use. The dirt and grease that has
collected to the plastic surface can be removed with a mild grease removal detergent that
is meant for plastic surfaces. Between the turnbuckle and the outer bearing in the brush
adapter has to put some lubricant regularly. (Synthetic Vaseline, lubricating oil etc).

13

Before any maintenace work the machine has to be plugged off from the mains!!

Summary of Contents for Hydmaster 40

Page 1: ...aulic motor These instructions should always be available for the personnel who use the machine Please read these instructions before operating the machine Observing and following of these instruction...

Page 2: ...RECTIONS 3 LIFA HYDMASTER 40 4 TECHNICAL INFORMATION 5 CONSTRUCTION AND CONTROL 6 SAFETY PRECAUTIONS 7 OPERATING PRINCIPLES 9 THE USE OF THE MACHINE 10 MAINTENANCE 13 SPARE PARTS 14 PROBLEM SITUATIONS...

Page 3: ...structure functions and safe use 4 No safety functions may be removed or disabled while the machine is being used 5 If the machine has to be installed in a way that stops or impairs the functioning of...

Page 4: ...pylene cover flexible glass fibre rod keeps the shaft in the duct so it is easy to direct in it Hydmaster 40 is designed for ducts that have a diameter from D 315 mm to D 1200 mm 12 4 47 25 inches The...

Page 5: ...changing switch Pneumatically operating and direction changing switches Brush Connection M12 Dimensions Height 1295 mm 51 inches Width 584 mm 23 inches Length 1118 mm 44 inches Weight 93 kg 205 lbs T...

Page 6: ...Motor Drive 3 Safety switch for motor 4 Pneumatic pedal The change of the rotating and operating direction 5 Control of the rotating speed 6 Oil pressure meter 7 Temperature level meter 8 Tool box 6 B...

Page 7: ...ediate contact with the machine while it is operating 3 The safety of the operator The person persons who are performing the work should use personal protection filtered mouth mask helmet earmuffs gog...

Page 8: ...rent has to be switched off when it is not being used 7 Electrical connection Make sure that the voltage supply and the current responds to the information stated in the CE plate and the information i...

Page 9: ...portation the machine has to be tied firmly in order to prevent any damage to the machine or people The machine should be transported used and stored in an upright position Before use make sure that a...

Page 10: ...t the working area is cleared and there are no extra personnel Ensure that all the employees performing the work have adequate protective equipment Make sure that there is enough low pressure in the c...

Page 11: ...mm 6420281010569 300 mm 6420281010583 400 mm 6420281010590 500 mm 6420281010606 600 mm 6420281010613 700 mm 6420281010620 800 mm 6420281010637 900 mm 6420281010644 1000 mm AGGRESSIVE NYLON BRUSH WITH...

Page 12: ...209 Grease Duct chopper Small 350 mm adjustable for ducts 250 500 mm 6420281013010 Y Gear for rectangular ducts 200mm in height 6420281011634 LIFA 3 BRUSH GEAR SET to rotate 3 brushes at same time in...

Page 13: ...long time after it has been unplugged from the electrical network When the voltage has permanently dropped the protective casing can be removed safely Slightly blow compressed air into the frequency...

Page 14: ...e supply mains are attached to an electrical network with protective grounding 230V 50Hz and that the supply mains are in order b Make sure that there is voltage in the electrical network and that a f...

Page 15: ...horized representative of the manufacturer Manufacturer does not accept responsibility for maintenance carried out by a third party A written reclamation form has to be filled out and sent with descri...

Page 16: ...ective EMC 2004 108 EC EU Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment ROHS 2002 95 EC Sources for harmonized standards EMC EN 55014 E...

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