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15

Maintenance Bypass Operation

on 3.5 - 6 kVA Units

The POD includes a Maintenance Bypass Switch that
allows UPS removal for service or maintenance without
interrupting power to the loads.

Transferring from UPS Operation to Maintenance
Bypass Operation
1. Transfer UPS to manual bypass operation via switch

SW1 on back of the UPS.  The UPS beeps, indicating
bypass operation.  Press the Alarm Silence button to
silence the beep.

2. With UPS in bypass, rotate the unit Maintenance

Bypass Switch (SW2) to the ”Maintenance Bypass”
position.

3. Press the UPS OFF Button twice.  Utility power now

supports the load.  Leave the POD mounted on the
UPS.  Allow only qualified service personnel to
remove it.  For UPS repair or maintenance, contact
Liebert at 1-800-222-5877.

Transferring from Maintenance Bypass Operation to
UPS Operation
1. Verify the UPS manual bypass switch (SW1) is in the

”bypass” position, and the UPS output circuit breaker
is ON.  (Turn the circuit breaker OFF and then ON to
reset it.)

2. Reattach unit following the instructions in the 3.5-6

kVA Startup Checklist.

3. UPS begins start-up and the manual bypass alarm

sounds.  Silence the alarm.

4.  Set the UPS manual bypass switch (SW1) to the

”UPS” position.

5. UPS display indicates ”Start up test warning: check

messages”.  Press the right arrow button.  If ”Load on
Manual Bypass” appears, turn the UPS ON by
pressing the ON button twice.

6. Wait for the UPS display to indicate ”Normal

Operation”.  Set unit Maintenance Bypass switch
(SW2) to the ”UPS” position.  UPS now supplies
controlled power to the loads.

System Shutdown

Manual Off
Pressing the OFF button twice removes power to the load
by turning off the inverter and opening the bypass.  The
Output Circuit Breaker remains closed, even though
output power is unavailable.
Pressing the OFF button twice disables Auto-Restart until
you press the ON button, but control logic and battery
charging remain active.
NOTE: Pressing the OFF button a third time displays a
message prompting you to press the OFF button a fourth
time.  Pressing it a fourth time opens the Output Circuit
Breaker at the rear of the unit.

Remote Emergency Power Off
Each unit includes a connector to facilitate Remote
Emergency Power Off (REPO) from a customer-sup- plied
switch.  An optional switch with 50 feet of cable is
available.  Activating Emergency Off opens the Output
Circuit Breaker and disables battery recharge.

UPS Alarms

See the alarm chart in the Appendix for alarm message
meanings and corrective actions.  Perform the corrective
action described for a specific alarm.  For assistance,
contact Liebert at 1-800-222-5877.

Summary of Contents for UPStation S

Page 1: ...User Manual English Power Protection UPStation S ...

Page 2: ... pursuant to Part 15 of FCC rules Operating this device in a residential area is likely to cause harmful interference to radio and TV reception which the user must correct at his own expense ADVERTISSEMENT Des pièces sous alimentation seront laissées sans protection durant ces procedures d entretien Un personnel qualifié est réquis pour effectuer ces travaux Les fusibles à c c de la batterie d acc...

Page 3: ... de I aide médicale Lorsque I électrolyte est renversée la surface affectée devrait être nettoyée en utilisant un agent neutralisant adéquat Une pratique courante est d utiliser un mélange d approximativement une livre 500 grammes de bicarbonate de soude dans approximativement un gallon 4 litres d eau Le mélange de bicarbonate de soude devra être ajouté jusqu à ce qu il n y ait plus apparence de r...

Page 4: ... Transferring from Maintenance Bypass Operation to UPS Operation 15 System Shutdown 15 Manual Off 15 Remote Emergency Power Off 15 UPS Alarms 15 OPTIONS 16 Distribution 16 Configurable Distribution CD 16 Load Modules 17 POWER MANAGEMENT 25 Getting Started 25 Power Management Programming Elements 26 Loads 26 Events 26 Power Management Sample 1 27 Power Management Sample 2 27 Remote Emergency Power ...

Page 5: ...A 20 A 36 A 35 A 33 A 31 A 30 A 45 A 43 A 41 A 39 A 38 A 50 A 49 A 46 A 44 A 42 A 76 A 72 A 69 A 66 A 63 A AC Input Voltage VAC 3 Wire Ground 200 100 208 120 220 110 220 127 220 L N 230 115 240 120 240 L N 200 100 208 120 220 110 220 127 220 L N 230 115 240 120 240 L N 200 100 208 120 208 120 3 Ph 220 110 220 127 220 L N 230 115 240 120 240 L N 200 100 208 120 208 120 3 Ph 220 110 220 127 220 L N ...

Page 6: ...mpensated battery recharge for longer battery life Programmable voltage and frequency Tower configuration with small footprint Two phase pulse width modulated PWM inverter with isolated neutral UL 1778 and CSA 22 2 listed for user safety Standard System Components Integral Battery LCD Display for comprehensive user indications and controls Audible Alarm Remote Emergency Power Off REPO capability A...

Page 7: ...tation is phase A leads phase B See Site Planning Data and Table NEC Wire Specifications in the Appendix 3 5 6 kVA Liebert UPStation S systems include the UPS and the AC unit The unit provides connection to both utility power and UPS output power through the use of a simple Maintenance Bypass Switch See the Operation section for instructions on Maintenance Bypass Switch use Input The input power c...

Page 8: ...hread hex nuts back onto guide pins with a 7 1 6 wrench 8 Verify the Maintenance Bypass Switch switch SW2 on the unit is in the UPS position 9 Turn off all UPS supported loads and plug them into the POD 10 Install the two battery fuses F3 and F4 The second fuse completes a circuit The spark is a normal indication 11 Roll unit to final position Allow at least one foot of rear clearance Adjust level...

Page 9: ... AC Output 14 2 0 Ground and GEC 14 6 2 0 6 45 8 40 10 14 35 15 18 kVA Liebert UPStation S AC Input Optional Dual AC Input AC Output Optional Ext Battery Cabinet Ground and GEC 14 2 0 2 0 6 45 8 40 10 14 35 1581EBD External Battery Cabinet Input DC and Ground 14 2 0 2 0 6 120 8 40 10 14 35 NOTES 8 18 kVA systems require a local Grounding Electrode per NEC 250 Minimum size grounding conductors per ...

Page 10: ...its The fans and LCD display activate 8 The LCD display prompts you to review and accept default settings or configure the UPS for your application See page 11 for default settings 9 After configuration automatic self tests begin If self tests are OK a horn sounds and the Close Breaker then Press ON message appears If any other message appears contact Liebert at 1 800 222 5877 10 Close turn ON Out...

Page 11: ...cels selections It returns values to original settings and the display to the main menu The LCD panel displays messages and operating parameters It usually displays a Normal Operation screen see figure on right which includes date time and a prompt on the help line to select the Main Menu Alarms or faults displace the Normal Operation screen The user screens are organized in a multi level menu sys...

Page 12: ...te use remote use Date Table 2 Factory Default Settings NOTE To change input or output voltage frequency or wiring push the OFF button twice Though the input is connected and the display is active there is no output to the loads after pressing OFF twice Other changes may be made during UPS operation The UPS Meters option allows review of the following UPS meters Load kVA A and B Phase Input A Phas...

Page 13: ...T FREQUENCY 50 Hz 60 Hz LOW BATTERY WARNING TIME AUTO BATTERY TEST PARAMETERS TOTAL UPS RUNTIME ADVANCED CONFIGURATION Input Wiring Output Wiring Time Date Language Configuration Modem Mode Horn Volume Screen Contrast Battery Charging Mode Slew Rate Input Frequency Sync Range Start up Mode Set Password UPS on off Transfer UPS to Bypass Battery Installation Date Custom Relays L1 L2 N G L1 L2 G L1 N...

Page 14: ...ack up time If your UPS supports several computer systems turning some of them off allows others to run longer Battery Run Time curves in the Appendix show performance of the internal battery and external battery cabinets NOTE If utility power remains off perform an orderly shutdown of the critical load before exhausting the battery If utility power returns during battery operation normal operatio...

Page 15: ...sition 5 UPS display indicates Start up test warning check messages Press the right arrow button If Load on Manual Bypass appears turn the UPS ON by pressing the ON button twice 6 Wait for the UPS display to indicate Normal Operation Set unit Maintenance Bypass switch SW2 to the UPS position UPS now supplies controlled power to the loads System Shutdown Manual Off Pressing the OFF button twice rem...

Page 16: ...erminal block allows for daisy chaining of additional distribution units Customer Output Power Management Communications Connector RIGHT SIDE Output Terminal Blocks Output Breaker TB7 TB2 L1 L2 Output Terminal Block wire range 1 14 2 AWG per connection Output Wiring Access Area Output Conduit Landing Area Input Conduit Landing Area 8 12 kVA Rear View G NOTES Weight including load modules about 100...

Page 17: ...LES Receptacle Voltage configuration Circuit Breaker 5 15R2 120 L N G 15 A 2 Pole L5 15R1 120 L N G 15A 1 Pole L6 15R1 208 or 240 L L G 15 A 2 Pole 5 20R2 120 L N G 20 A 2 Pole L5 20R1 120 L N G 20 A 1 Pole L6 20R1 208 or 240 L L G 20A 2 Pole L14 30R1 208 120 or 240 120 L L N G 20A 2 Pole 6 15R1 208 or 240 L L G 15A 2 Pole L5 30R1 120 L N G 30 A 1 Pole L6 30R1 208 or 240 L L G 30 A 2 Pole L14 30R1...

Page 18: ...ng handle prevents unauthorized access A holder for the User s Manual and any site documentation is provided on the inside cover of the door This enables the customer to keep all documentation relating to their UPS and maintenance bypass with the unit Auxiliary contacts rated at 15 amps and 600 volts are available if the customer requires remote monitoring of the maintenance bypass Conduit knock o...

Page 19: ...troubleshooting purposes Maintenance When the rotary switch is placed in the Maintenance position contacts A and C are open and B is closed The power for the load is coming from the maintenance bypass source as illustrated below The UPS is now completely isolated from the source as well as the critical load UTILITY FEED CRITICAL LOAD MAINTENANCE BYPASS UPStation S BATTERIES BYPASS BYPASS INVERTER ...

Page 20: ...ge to the unit Report any damage to the shipping carrier and complete a freight damage claim form Insure that the system ordered is what was received prior to mounting Mounting The Liebert UPStation S Maintenance Bypass Cabinet is designed for wall mount only Prior to installation verify that the wall can support the weight of the bypass cabinet Weights can be found on page 18 The dimensions requi...

Page 21: ...ns between the maintenance bypass and the UPS must be run in separate conduit Due to the clearance requirements for service on the UPS it is recommended that flexible conduit be used UPStation S 1 Input and Output Power wiring must be run in separate conduit 2 Control and Power wiring must be run in separate conduit 3 Wire and breaker sizing must be in accordance with NEC and local electrical code...

Page 22: ...e 1512MBC and the 1518MBC maintenance bypass have four basic connections maintenance bypass input to UPS rectifier input to UPS output and to critical load The input to the maintenance bypass comes from the utility source to the system There must be a breaker feeding the system Size the input feed breaker and wiring as per NEC The total current into the maintenance bypass should not exceed 46A for...

Page 23: ...e between the following points in the bypass cabinet TB1 L1 to TB3 L1 TB1 L2 to TB3 L2 Return the UPS LCD to the Normal Operation screen Transfer the UPS to bypass by placing the bypass UPS switch on the back of the unit in the bypass position Again with a DVM verify that the there is no voltage difference between the following points in the bypass cabinet TB1 L1 to TB3 L1 TB1 L2 to TB3 L2 Rotate ...

Page 24: ...sition Rotate the bypass switch on the maintenance bypass clockwise to the Test position Close the input breaker on the UPS The UPS should now be going through its normal testing and start up procedure Follow the LCD screen instructions After the output breaker is closed and the ON button is pressed the unit should return to the Normal Operation screen Proceed to the meter screen on the LCD Verify...

Page 25: ...program step To program or review a program step box appears Power Management programs consist of four elements Which Load Module What event triggers the Load Module Whether the Load Module turns ON or OFF The time delay between the event and the Load Module reaction CAUTION A program step becomes active as soon as it is entered Therefore program the scheduled ON action for each load before progra...

Page 26: ...es from 99 in increments of 1 Override The Override selection causes immediate action to a load module regardless of what was programmed Linked outputs are ignored during an override command These Override selections are available As Scheduled Force Power OFF Force Power ON Reboot OFF ON OFF for 30 seconds The screen displays Load X Use right or left arrow to display 1 to 8 Load Label See Load Lab...

Page 27: ... one minute after going on battery and load 2 two minutes after going on battery When utility power returns put loads 1 and 2 back on line Define Parameters Start Loads 1 2 Action Turn OFF loads Event Utility Failed Delay 1 2 minutes Closure Loads 1 2 Action Turn ON loads Event Utility Restored Delay None Step 1A Step 1A indicates selection of load module 1 Step 1B Step 1B shed load 1 one minute a...

Page 28: ...liminates the need for a second UPS for the agent Remotely configure the agent via BOOTP and TFTP Configuration and bootstrap are stored in non volatile memory The MIB is MIB II compliant The SNMP option ships with the MIB in DOS and TAR formats complete with a configuration cable Terminal Modem Connection All information and functions accessed through the control panel are also accessible by a te...

Page 29: ...lay Then the message Press any key to enter terminal mode displays again Press a key to enter terminal mode and show the LCD display as described earlier in Terminal Operation If no keys are pressed for 45 seconds the UPS hangs up RS 232 with User Configurable Relays VCR232C This provides user selected contact closure output on the RS 232 board for use with remote monitoring devices The board also...

Page 30: ...y cabinet wiring allows for cabinet location directly adjacent to the UPS module See Figures below and on the following page See Battery Time Curves in Appendix Battery CB 35A External Connectors Battery Fuse 30A Rear View Top View VBD061 3 5 6 kVA Battery Fuse 30A Battery CB 30A External Connectors Rear View VBS061 VBS062 3 5 6 kVA Battery CB 70A External Connectors Battery Fuse 70A VBD121 8 12 k...

Page 31: ... non condensing Altitude 5000 feet without derating AC INPUT Voltage Range 176 to 264 VAC Voltage Configuration and Connection Single phase 3 wire plus ground L1 L2 N G Single phase 2 wire plus ground L1 N G Three phase 4 wire plus ground L1 L2 L3 N G 8 18 kVA only Three phase 3 wire plus ground L1 L2 L3 G 8 18 kVA only Frequency Range 45 Hz to 65 Hz Current THD 5 THD maximum at full load Power Fa...

Page 32: ...XHHW USE Types TA TBS SA SIS THHN THHW THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 AWG kcmll Copper Aluminum or Copper Clad Aluminum AWG kcmll 18 14 16 18 14 20 20 25 12 25 25 30 20 20 25 12 10 30 35 40 25 30 35 10 8 40 50 55 30 40 45 8 6 55 65 75 40 50 60 6 4 70 85 95 55 65 75 4 3 85 100 110 65 75 85 3 2 95 115 130 75 90 100 2 1 110 130 150 85 100 115 1 1 0 125 150 170 100 120 135 1 0 2 0 1...

Page 33: ... Internal Batteries 2 VBS062 Cabinets Internal Batteries 1 VBS 061 Cabinet 1 VBS062 Cabinet PERCENT LOAD 25 50 75 100 UPStation S 4 5 kVA Battery Run Times 1 Runtime mins 400 350 300 250 200 150 100 50 0 Internal Batteries 1 VBD061 Cabinet Internal Batteries 1 VBS062 Cabinet Internal Batteries 1 VBS 061 Cabinet Internal Batteries Only PERCENT LOAD 25 50 75 100 UPStation S 4 5 kVA Battery Run Times...

Page 34: ... 2 VBS062 Cabinets Internal Batteries 1 VBS061 Cabinet 1 VBS062 Cabinet PERCENT LOAD 25 50 75 100 UPStation S 8 kVA Battery Run Times 1 Runtime mins 400 350 300 250 200 150 100 50 0 Internal Batteries 1 VBD122 and 1 VBD121 Cabinet Internal Batteries 1 VBS121 Cabinet Internal Batteries 1 VBS122 Cabinet Internal Batteries Only PERCENT LOAD 25 50 75 100 UPStation S 8 kVA Battery Run Times 2 Runtime m...

Page 35: ... 3 VBD121 Cabinets Internal Batteries 2 VBD121 Cabinet PERCENT LOAD 25 50 75 100 UPStation S 12 kVA Battery Run Times 1 Runtime mins 240 210 180 150 120 90 60 30 0 Internal Batteries 1 VBS122 and 1 VBD121 Cabinet Internal Batteries 1 VBD121 Cabinet Internal Batteries 1 VBS122 Cabinet Internal Batteries Only PERCENT LOAD 25 50 75 100 UPStation S 12 kVA Battery Run Times 2 Runtime mins 600 525 450 3...

Page 36: ...VBD181 Cabinets Internal Batteries 3 VBD181 Cabinets Internal Batteries 2 VBD181 Cabinet PERCENT LOAD 25 50 75 100 UPStation S 18 kVA Battery Run Times 1 Runtime mins 160 140 120 100 80 60 40 20 0 Internal Batteries 1 VBD181 Cabinet Internal Batteries Only PERCENT LOAD 25 50 75 100 UPStation S 18 kVA Battery Run Times 2 Runtime mins 400 350 300 250 200 150 100 50 0 PERCENT LOAD 25 50 75 100 Intern...

Page 37: ... to bypass load returns to UPS power control for most temporary conditions Review and record any other alarm messages If manual transfer to bypass return to UPS power control when possible Bypass power out of tolerance Bypass out of Sync Bypass power voltage or frequency outside acceptable limits Automatic bypass transfer prohibited Manual transfer to bypass not recommended Wait for bypass power t...

Page 38: ... 1000 kVA Integrated systems that provide both environmental and power protection in a single flexible package Monitoring and control on site or remote from systems of any size or location Service and support through more than 100 service centers around the world and a 24 hour Customer Response Center Power Protection UPStation S While every precaution has been taken to ensure accuracy and complet...

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