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Liebert SERIES 610, Installation Manual

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Liebert SERIES 610 Installation Manual Download Page 80

Installation Drawings

74

Summary of Contents for SERIES 610

Page 1: ...AC Power For Business Critical Continuity Liebert Series 610 UPS Installation Manual 100 225kVA 60Hz Three Phase Multi Module...

Page 2: ...nformation available Part numbers _________________________________________________________________ Serial numbers ________________________________________________________________ Rating _____________...

Page 3: ...pen Rack Batteries 12 6 0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS 13 6 1 Preferred Grounding Configuration Wye Connected Service 14 6 2 Alternate Grounding Configuration Wye Connected Service...

Page 4: ...SCCT 200 1200A 43 Figure 25 Base mounting patterns System Control Cabinet SCCT 200 1200A 44 Figure 26 Outline drawing System Control Cabinet SCCT 1600 2000A 45 Figure 27 Base mounting patterns System...

Page 5: ...CC Cable Groups 20 21 67 Figure 49 Control wire list external interconnections Multi Module System Module 6 SCC Cable Groups 20 21 68 Figure 50 Outline drawing single breaker module battery disconnect...

Page 6: ...iv...

Page 7: ...C as well as AC voltages Check for voltage with both AC and DC voltmeters prior to making contact WARNING Under typical operation and with all UPS doors closed only normal safety precautions are neces...

Page 8: ...generates uses and radiates radio frequency energy and if not installed and used in accordance with this instruction manual may cause harmful interference to radio communications Operation of this uni...

Page 9: ...F 40 C without derating The batteries should not exceed 77 F 25 C At elevations above 4000 ft 1219m temperature derating may be required for full power output consult your Liebert sales representativ...

Page 10: ...aker feeding the SCC bypass input should be high enough to accommodate short duration overloads The bypass static switch inside the SCC can draw up to 10 times the system s rated current for up to thr...

Page 11: ...r operated system breakers The SCCT is painted the same color as the Liebert UPS but does not match the sheet metal style of the UPS For SCCT dimensions refer to Table 9 2 SCCI has the system control...

Page 12: ...PS cabinets to avoid equipment damage or injury to personnel The UPS module weight ranges from 1470 to 4755 lbs 667 to 2157kg Battery cabinets weigh from 3050 to 5300 lbs 1383 to 2404kg Locate center...

Page 13: ...mponents 4 Check for loose connections or unsecured components in the cabinet s 5 Check for installation of circuit breaker line safety shields There should be no exposed circuit breaker terminals whe...

Page 14: ...n front of the equipment to fully open all doors without restriction See drawings and local codes SCCT requires front and rear or one side access for installation and maintenance b Verify that there i...

Page 15: ...tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determin...

Page 16: ...Ne pas poser d outils ou d objets m talliques sur les batteries D connecter la source de chargement avant de connecter ou de d connecter les bornes de batterie V rifier que la batterie n a pas t mise...

Page 17: ...battery hold down straps 6 Environment Locate the battery cabinet in a clean dry environment Recommended temperature range for optimum performance and lifetime is 68 F to 77 F 20 25 C 7 Service Clear...

Page 18: ...s with manufacturer s specification Installations using vented lead acid batteries MUST have adequate ventilation to remove explosive gases per local and national codes 3 Low voltage control wiring mu...

Page 19: ...tems with 208 208 VAC What is the connected load Does the critical load consist of one or more Power Distribution Units PDUs Do the PDUs have isolation transformers Proper grounding should be based on...

Page 20: ...al A parity sized neu tral is recommended between the UPS module and the SCC for best system performance The SCC neutral is solidly connected to the building service neutral which is bonded to the gro...

Page 21: ...ust flow In the previous configuration the current flows through the neutral con ductor In this configuration the current flows through the ground path possibly tripping ground fault interrupters GFIs...

Page 22: ...e grounding conductor can theoretically be done at either the SCC or the Bypass Transformer However we recommend bonding at the Bypass Transformer because the UPS module will sometimes be powered down...

Page 23: ...d source The UPS module output neutral and the load neutral are solidly connected to the building service neutral which is bonded to the grounding conductor at the service entrance equipment Figure 7...

Page 24: ...trol Cabinet SCC output neutral to achieve this When the building service is delta connected however the installer must take special steps to ensure reliable UPS functioning If the building service is...

Page 25: ...nding Config uration Wye Connected Service except for the wye input The UPS input and bypass must be fed from the same source The load must be strictly 3 wire And the GFI time delay should be set to a...

Page 26: ...ry systems are not possible with battery cabinet systems Whether the battery system is open rack or cabinet the metal rack parts or cabinet must be grounded to the UPS module ground bus Figure 10 illu...

Page 27: ...cables or making any electrical connections NOTE The instantaneous trip setting of the bypass feeder breaker should be high enough to accommodate short duration overloads The bypass static switch ins...

Page 28: ...separately derived system at the supply transformer or motor generator set in accordance with the instructions in 6 0 Configuring Your Neutral and Ground Connections c The attachment plug receptacles...

Page 29: ...Load SBB SBS MBB System Controls I R 2 UPS CB1 CB2 I R 1 UPS CB1 System Controls I R 3 UPS CB1 CB I I I 2 RIB RIB CB2 SKRU RIB BFB MIB Output SBB SBS MBB SCCT can accomodate up to 6 UPS modules To Cr...

Page 30: ...nce bypass switchgear Cable groups 20 and 21 carry signals for general housekeeping modules to SCC Other cable groups will be required for other optional equipment If your system has any installed opt...

Page 31: ...is disconnected for safety during shipment Do not complete these connections A Liebert Global Services representative will complete these connections as part of start up An improperly installed unit c...

Page 32: ...rdance with all applicable national and local electrical codes Improper wiring may cause damage to the UPS or injury to personnel CAUTION All shielded cables non shielded cables non shielded control w...

Page 33: ...be run in individual separate steel conduit 13 Emergency Power Off control wiring to SCC must be run in separate steel conduit 14 Optional communications wiring to SCC for terminals site monitoring or...

Page 34: ...e 48 frame rectifier and bypass inputs are top entry directly to lugs on top of their respective circuit breakers DC link and critical bus output connection are top entry to frame mounted lugs Standar...

Page 35: ...76 5 4 0 AWG 3 8 1 20 M973 12 714255 86 6 Color Keyed Aluminum Copper 1 AWG 3 8 0 75 60124 7 1 0 AWG 3 8 0 88 60130 8 2 0 AWG 3 8 0 97 60136 9 3 0 AWG 3 8 1 06 60142 10 Color Keyed Copper Cable Long...

Page 36: ...535 555 585 285 310 320 330 355 340 375 385 395 425 385 420 435 450 480 600 700 750 800 900 1000 1250 1500 1750 2000 455 495 520 545 560 545 590 625 650 665 615 665 705 735 750 375 405 435 455 470 44...

Page 37: ...Installation Drawings 31 10 0 INSTALLATION DRAWINGS Figure 12 One line diagram two module parallel system with two breaker maintenance bypass 97 797600 169 Rev 03...

Page 38: ...Installation Drawings 32 Figure 13 One line diagram four module parallel system with three breaker maintenance bypass 97 797600 176 Rev 03...

Page 39: ...Installation Drawings 33 Figure 14 Outline drawing Multi Module System SpaceSaver 100 225kVA 88 797606 04 Rev 03...

Page 40: ...Installation Drawings 34 Figure 15 Terminal details Multi Module System 100 125kVA SpaceSaver 88 797606 11 Rev 07...

Page 41: ...Installation Drawings 35 Figure 16 Terminal details Multi Module System 150 225kVA 480V 600V SpaceSaver 88 797606 20 Rev 06...

Page 42: ...Installation Drawings 36 Figure 17 Outline drawing Multi Module System Standard 88 797606 05 Rev 02...

Page 43: ...Installation Drawings 37 Figure 18 Terminal details Multi Module System 100 125kVA 88 797606 16 Rev 05...

Page 44: ...Installation Drawings 38 Figure 19 Terminal details Multi Module System 150 225kVA 88 797606 12 Rev 03...

Page 45: ...Installation Drawings 39 Figure 20 Battery power pack system 88 797616 03 Rev 08...

Page 46: ...Installation Drawings 40 Figure 21 Battery power pack Size A 88 797616 01 Rev 10...

Page 47: ...Installation Drawings 41 Figure 22 Line up detail Single or Multi Module System SpaceSaver with battery cabinets 88 797607 48 Rev 05...

Page 48: ...Installation Drawings 42 Figure 23 Line up detail Single or Multi Module System with battery cabinets 88 797607 49 Rev 05...

Page 49: ...Installation Drawings 43 Figure 24 Outline drawing System Control Cabinet SCCT 200 1200A 88 797614 01 Rev 08...

Page 50: ...Installation Drawings 44 Figure 25 Base mounting patterns System Control Cabinet SCCT 200 1200A 88 797613 71 Rev 08...

Page 51: ...Installation Drawings 45 Figure 26 Outline drawing System Control Cabinet SCCT 1600 2000A 88 797614 02 Rev 07...

Page 52: ...Installation Drawings 46 Figure 27 Base mounting patterns System Control Cabinet SCCT 1600 2000A 88 797613 78 Rev 07...

Page 53: ...Installation Drawings 47 Figure 28 Outline drawing System Control Cabinet SCCT 2500 3000A 88 797614 03 Rev 08...

Page 54: ...Installation Drawings 48 Figure 29 Base mounting patterns System Control Cabinet SCCT 2500 3000A 88 797613 73 Rev 06...

Page 55: ...Installation Drawings 49 Figure 30 Control connection location diagram Multi Module System 100 125kVA 98 797608 41A Rev 03...

Page 56: ...Installation Drawings 50 Figure 31 Control connection location diagram Multi Module System 150 225kVA 98 797608 42A Rev 02...

Page 57: ...Installation Drawings 51 Figure 32 Control connection location diagram SCCT 96 797619 88A Rev 04...

Page 58: ...Installation Drawings 52 Figure 33 Control wiring external interconnect diagram Multi Module System 96 797619 51A Rev 03...

Page 59: ...Installation Drawings 53 Figure 34 Control wire list external interconnections standard wiring Multi Module System UPS module Cable Group 1 96 797619 60 Rev 06...

Page 60: ...Installation Drawings 54 Figure 35 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 1 of 3 Cable Groups 2 3 96 797619 19A Rev 03...

Page 61: ...Installation Drawings 55 Figure 36 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 2 of 3 Cable Groups 5 6 96 797619 20 Rev 06...

Page 62: ...Installation Drawings 56 Figure 37 Control wire list external interconnections standard wiring Multi Module System System Control Cabinet Part 3 of 3 Cable Group 8 96 797619 21 Rev 06...

Page 63: ...Installation Drawings 57 Figure 38 Control wire list external interconnections Multi Module System remote status panel option Cable Group 4 96 797619 130 Rev 03...

Page 64: ...nstallation Drawings 58 Figure 39 Control wire list external interconnections Multi Module System SCC with momentary duty static switch customer alarm interface option Cable Group 9 96 797619 28 Rev 0...

Page 65: ...Installation Drawings 59 Figure 40 Control wire list external interconnections Multi Module System alarm status contacts option Cable Group 14 96 797619 128 Rev 04...

Page 66: ...Installation Drawings 60 Figure 41 Control wire list external interconnections Multi Module System battery temperature sensor option Cable Group 15 96 797619 62 Rev 06...

Page 67: ...Installation Drawings 61 Figure 42 Control wire list external interconnections Multi Module System maintenance bypass interlock option Cable Group 7 96 797619 90 Rev 04...

Page 68: ...Installation Drawings 62 Figure 43 Control wire list external interconnections Multi Module System SNMP interface option Cable Group 26 96 797619 91 Rev 04...

Page 69: ...Installation Drawings 63 Figure 44 Control wire list external interconnections Multi Module System Module 1 SCC Cable Groups 20 21 96 797619 52A Rev 04...

Page 70: ...Installation Drawings 64 Figure 45 Control wire list external interconnections Multi Module System Module 2 SCC Cable Groups 20 21 96 797619 53A Rev 04...

Page 71: ...Installation Drawings 65 Figure 46 Control wire list external interconnections Multi Module System Module 3 SCC Cable Groups 20 21 96 797619 54A Rev 04...

Page 72: ...Installation Drawings 66 Figure 47 Control wire list external interconnections Multi Module System Module 4 SCC Cable Groups 20 21 96 797619 55A Rev 04...

Page 73: ...Installation Drawings 67 Figure 48 Control wire list external interconnections Multi Module System Module 5 SCC Cable Groups 20 21 96 797619 56A Rev 04...

Page 74: ...Installation Drawings 68 Figure 49 Control wire list external interconnections Multi Module System Module 6 SCC Cable Groups 20 21 96 797619 57A Rev 04...

Page 75: ...Installation Drawings 69 Figure 50 Outline drawing single breaker module battery disconnect 175 250A 600VDC circuit breaker 88 797606 17 Rev 05...

Page 76: ...Installation Drawings 70 Figure 51 Outline drawing dual breaker module battery disconnect 175 250A 600VDC circuit breaker 88 797616 17 Rev 03...

Page 77: ...Installation Drawings 71 Figure 52 Outline drawing single breaker module battery disconnect 300 450 600 800 1000 1200A 88 797616 09 Rev 08...

Page 78: ...Installation Drawings 72 Figure 53 Outline drawing dual breaker module battery disconnect 300 450A 88 797616 08 Rev 05...

Page 79: ...Installation Drawings 73 Figure 54 Outline drawing Remote Status Panel surface mount 88 791617 01 Rev 05...

Page 80: ...Installation Drawings 74...

Page 81: ...ing conductors to be sized per NEC 250 122 Neutral conductors to be sized for full capacity per NEC 310 15 b 4 for systems with 4 wire loads and half capacity for systems with 3 wire loads 7 continued...

Page 82: ...25 100 208 NO NO 122 153 347 434 250 273 27 650 8 1 3065 1390 2865 1300 239 1166 260 1272 125 100 208 YES NO 113 141 347 434 250 271 28 850 8 4 3135 1422 2935 1331 244 1193 267 1303 125 100 208 NO YES...

Page 83: ...436 125 100 208 NO NO 152 190 347 434 250 273 25 700 7 5 2865 1300 2665 1209 223 1090 242 1183 125 100 208 YES NO 141 176 347 434 250 273 26 900 7 9 2935 1331 2735 1241 229 1117 249 1214 125 100 208 N...

Page 84: ...360 125 100 208 NO YES 359 449 347 434 250 273 33 750 9 9 3615 1640 3415 1549 282 1375 310 1516 125 100 208 YES YES 333 416 347 434 250 273 35 000 10 2 3665 1662 3465 1572 286 1394 315 1538 150 120 20...

Page 85: ...Site Planning Data Series 610 100 225kVA Multi Module Systems 79 NOTES...

Page 86: ...Site Planning Data Series 610 100 225kVA Multi Module Systems 80...

Page 87: ......

Page 88: ...bert Corporation All names referred to are trademarks or registered trademarks of their respective owners Technical Support Service Web Site www liebert com Monitoring 800 222 5877 monitoring emersonn...

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