LGL Electronics SPIN1 Instruction Manual Download Page 3

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N° Doc. : MAN/SPIN 1

Rev. 0

L.G.L. Electronics is flattered by your choice

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SPIN 1

Yarn accumulator

INSTRUCTION MANUAL

ISSUED BY:

Service Manager

Data: 01/05/14

APPROVED BY:

Technical

Manager

Data: 01/05/14

Summary of Contents for SPIN1

Page 1: ...G MANUAL DE INSTRUCCION EL K TABI ALIMENTATORE DI FILO A SPIRE SEPARATE YARN ACCUMULATOR WITH SEPARATE COILS SCHUSSFADENGEBER MIT GETRENNTEN WINDUNGEN ALIMENTADOR DE HILO DE ESPIRAL SEPARADOS PL K ARA...

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Page 3: ...v 0 L G L Electronics is flattered by your choice and thanks you for the preference granted SPIN 1 Yarn accumulator INSTRUCTION MANUAL ISSUED BY Service Manager Data 01 05 14 APPROVED BY Technical Man...

Page 4: ...ator operation 5 Due to the high accuracy and sensitivity of the tension sensor mobile or cordless phones might interfere with it Operation of the device and the sensor is not affected In any case to...

Page 5: ...in very humid environments humidity greater than 80 or using wires impregnated with water may quickly result in damages to electronic cards Moreover never clean the yarn accumulator with water or simi...

Page 6: ......

Page 7: ...allation 15 2 2 Power supply box 19 2 3 Module to add INC DEC signal 26 3 START UP AND THREADING 28 3 1 Offset 28 3 2 Yarn winding threading 29 3 3 Quick start up 31 4 PROGRAMMING THE OPERATING PARAME...

Page 8: ...ing pin 3 Separation control screw 4 Yarn feeding wheel 5 Alarm lights 6 Display unit 7 Load cell 8 Yarn guide ceramic 9 Connector 10 Fixing screw 1 1 MAIN PARTS CONTROL AND ADJUSTMENT POINTS 1 GENERA...

Page 9: ...he device in the self resetting yarn winding threading state WAIT YarnWinding see chapter 3 1 Keep this button pressed for about 1 second Escape Button The Escape button is used to cancel an alarm if...

Page 10: ...he yarn threading state WAIT YarnWinding Tasto This button is used to scroll menus and submenus downwards Moreover it is used to decrease values in data entry edit sessions If it is held pressed while...

Page 11: ...a black background Tension bar 11 1 GENERAL FEATURES Icon bar Desired tension Measurement unit Measured tension Work tension alarms Tension display bar this bar shows the average yarn tension through...

Page 12: ...MAP SEE CHAP 3 2 SEE CHAP 4 Information on Feeding voltage Volt Power Consumption Watt Electronic card temperature degrees Celsius State of signals INC and DEC present in version 4 19 3 61 Information...

Page 13: ...13 1 GENERAL FEATURES 1 5 OVERALL DIMENSIONS 40 140 60 65 50 77 5 73 5 50 Weight 350 g...

Page 14: ...on of energy consumption Yarn absorption measurement Easy installation and use RS485 and CAN BUS serial communication option Connections via flat cable or traditional cable Ceramic tension sensor guar...

Page 15: ...ator onto the machine proceed as follows FLAT CABLE VERSION 1 Place the flat cable onto the support ring and fix it by means of straps The text LGL Electronics on the cable must be on the right readin...

Page 16: ...amp grab screw until the strip is punctured B taking care to have the connector profile match that of the plate C 4 Connect the A1N1SA792 0200 cable connector to the related connector found on the acc...

Page 17: ...CANL LSB STOP Vdc POWER CANH LSH ID ADDRESS GND 1 2 3 4 5 6 7 8 INC DEC E DEC INC A1C2SA072 T A1C2SA072 Place the terminated clamp on the first and the last SPIN in the row On the others use the unte...

Page 18: ...on the support ring 2 Connect the single cable A1N1SA791 into the accumulator 3 Fix the accumulator to the clamp N B The support ring shall be sized as follows height ranging between 15 and 30 mm max...

Page 19: ...N 2 2 POWER SUPPLY BOX Available for machines that are not originally equipped with yarn accumulators 4 8 or 12 position power supply box with double INC DEC signal 4 position power supply board with...

Page 20: ...ree phase lines into 3 a b and c phases of the POWER connector 23Vdc to 40 Vdc direct voltage Connect the two DC power supply lines between 2 phases whatsoever a b or c of the POWER connector Connect...

Page 21: ...n the address to the device 1 to 12 5 Stop and INC DEC signals referred to accumulators connected to group 1 connectors 6 Stop and INC DEC signals referred to accumulators connected to group 2 connect...

Page 22: ...d ESC thus activating the exclusion In this condition the machine does not consider any warning si gnals possibly coming from the feeders 2 ANALOG and ANALOG PIN 3 and 4 connected to the machine inver...

Page 23: ...gic level 11V to 40V N B INC and DEC pulse times shall least exceed 10ms see chapter 4 2 5 RS IncDec Resol Possible connections for INC and DEC 5 1 2 3 4 5 6 DEC INC STOP B STOP A V DEC INC 6 1 2 3 4...

Page 24: ...Connect the 2 dc power supply lines between 2 phases whatsoever a b or c of the POWER connector Connect the earth fault protection cable into the clamp marked with the electrical earth symbol N b The...

Page 25: ...can be programmed via software on the accumulator see parameter Advanced Options Chap 4 2 8 7 DL1 F1 Led Power ON and Fuse 15A Fast 8 DL2 Led INC DL3 Led DEC DL4 Led STOP Leds on when the related sig...

Page 26: ...DEC SIGNALS Module to add INC DEC signals in addition to those that are already present in the standard power box Each module provides 1 INC DEC signal and 1 EXCLUSION 4 feeders can be connected for e...

Page 27: ...nd 2 from 5Vdc to 40Vdc from 12Vac to 28Vac Analogue input on pin 3 and 4 from 0V to 10V 4 NO NC STOP Switch 5 EXCLUSION SETTING VARIABLE THRESHOLD from 0V to 6 1V With34V on VBus 6 EXTRA INC DEC STOP...

Page 28: ...steady temperature We suggest you go through the cell reset procedure 15 minutes after power on WARNING during the OFFSET calibration the yarn shall never touch the load cell If yarn is found on the a...

Page 29: ...calibration is not successful after many attempts have the device serviced by LGL Customer Service N b For a detailed description of the Offset menu please read chapter 4 2 11 3 2 YARN THREADING WARNI...

Page 30: ...ide bush so that the yarn runs above the load cell At this point in cases when the self restore threading option is ena bled operation will be automatically restored otherwise press any button to rest...

Page 31: ...ressing either button whereas the latter self restore also resets the device by letting the yarn run on the tension sensor It is good rule to only use the manual reset option when you need to work clo...

Page 32: ...set the default value ID 0 will display the dedicated icon and will inhibit the communication In this condition a valid address must be manually set through the Device ID setting menu see chapter 4 2...

Page 33: ...on the SPIN uses when both inputs named INC and DEC are selected ON The value can be set from 0 5 gr to 50 gr By default this value is set to 1 5 gr By simultaneously pressing the buttons and the incr...

Page 34: ...3 seconds the minimum value that the parameter can take is set 4 2 3 TE TensionError It is the maximum yarn tension variation allowed during SPIN operations As to the set value If the yarn tension exc...

Page 35: ...E is set to 2 gr the alarm will be actuated after the TA Time Alarm delay with tension values greater than 3 1 gr or smaller than 0 4 gr The value can be set from 0 1 gr up to 50 gr By default this va...

Page 36: ...e default value the accumulated increases decreases are zeroed upon passing from T1 to T2 However by enabling inhibiting the related option in AO Advanced Options this feature increase decrease zeroin...

Page 37: ...ment unit displayed in this page will change from gr to turns as a function of the set yarn relax mode The TR function is enabled by setting parameter SR Speed Relax to a value other than OFF In this...

Page 38: ...e set as follows OFF to inhibit whatever relax feature F1 to enable Wheel Turn Relax at 10 m min in speed F2 to enable Wheel Turn Relax at 30 m min in speed Values ranging from 3 to 999 m min to actua...

Page 39: ...with a count end alarm E LC End the orang light will blink Yarn Consumption In the yarn consumption page you can see 1 The counter reference value 2 The current count value 3 If the function is enabl...

Page 40: ...page Quick mode to load default options Hold pressed the X button for about 3 seconds to zeroes all options default value N B When the devices are managed from the Pocket unit or from the KYC unit th...

Page 41: ...C AO 2 INC DEC GRADUATION RESET 0 T1 T2 1 DEDICATED PROCEDURE AO 3 TE Tension Error ALARM POSITION 0 ENABLED ONLY ON T1 1 ENABLED ON T1 T2 AO 4 TE Tension Error ALARM RESET 0 AUTO 1 MANUAL AO 5 LED BL...

Page 42: ...oving from T1 to T2 N b If T2 is OFF the reset takes place al the same when the INC DEC signals switch from ON to OFF Or from OFF to ON if the AO 0 INC DEC SIGNAL POLARITY option is set to 1 AO 2 INC...

Page 43: ...must be automatically released when the tension falls back into the range set for the TE Tension Error parameter or has to be manually released via the ESC button or upon indication of the dedicated c...

Page 44: ...LED BLINKING RESET Led blinking due to a TE alarm 0 If the device is in T1 and goes into alarm the alarm condition display will only be reset by switching the device to T2 and then back to T1 through...

Page 45: ...NAL RESET stop signal due to a TE alarm If the device is in T1 and goes into alarm the STOP signal does not depend on the state of the INC DEC signals Hence the reset is only performed when the alarm...

Page 46: ...2 The relaxation function is enabled in both work positions T1 and T2 AO 7 and 8 POSITION OF FUNCTION TR Tension Relax 0 1 ENABLED IN T1 The relaxation function is only enabled in T1 not in T2 AO 7 an...

Page 47: ...s only run when the yarn feeding speed falls below the thresh old set in SR Speed Relax and the device switches to T2 The function is inhibited when the yarn feeding speed is reinstated or the device...

Page 48: ...ue that the parameter can take is set 4 2 12 Offset Calib Cell Offset Calibration N b for the Cell Offset Calibration procedure see also paragraph 3 1 WARNING Prior to threading ensure that the accumu...

Page 49: ...nection by setting the Command parameter to 1 WARNING Prior to performing the zero calibration ensure that the SPIN is temperature stabilised with its surroundings If necessary check temperature again...

Page 50: ...ssigned manually the communication will be inhibited and the related warning message will appear on the display unit accordingly see chapter 4 1 dealing with the SETUP MENU page The default value when...

Page 51: ...uously which is not recommended due to the backlighting lamp wearing out over time or set to only light up when buttons are pressed The time required by the backlighting lamp to light up after a butto...

Page 52: ...messages appearing on display 0 English 1 Chinese The default setting is 0 English By holding pressed the X button for 3 seconds the minimum value that the parameter can take is set 4 3 DEVICE CONTROL...

Page 53: ...etres and LC LnCn Km reference value in Kms If the spool is 36 300 metre long you set LC LnCn Km 36 and LC LnCn m 300 Moreover there are 2 parameters for the real time measurement of the consumed yarn...

Page 54: ...not require the SPIN unit to operate and check yarn tension The SPIN unit can be manually turned off by holding pressed the X button for about 5 seconds The manual turn off state will also perform th...

Page 55: ...limits the current supply to the motor Work is still possible but performance will be reduced until the absorption regains the safety range 6 1 2 DecUnderflow This message shows up when after a number...

Page 56: ...ng the orange Leds to blink and by sending a stop signal to the machine 6 2 1 Weaving Alarms These alarms can be reset by pressing the X button or directly from the machine via INC DEC interface or se...

Page 57: ...n error The internal fuse is electrically open or blown If this is the case please send the unit to an LGL Customer Service point V Low Low voltage error The SPIN power supply voltage is LOWER than th...

Page 58: ...vent of a Power Down occurrence the device cannot be switched off in manual mode To reset the device first disconnect it from the power supply then immediately reconnect it 6 2 5 Display Alarms These...

Page 59: ...200 220 74 41 47 410 28 21 189 210 78 40 48 000 28 35 21 187 208 79 37 48 380 28 57 21 186 206 80 50 000 29 53 20 180 200 82 68 50 800 30 20 177 197 84 54 190 32 18 166 184 89 6 54 430 32 14 18 165 1...

Page 60: ...parts electric motor rubber parts and parts from synthetic material to provide for their re use However the disposal shall be performed in full compliance with the legal provisions in force at the ti...

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