LG ED05K000E00 Installation Manual Download Page 1

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Please read this manual carefully before installing your
set and retain it for future reference.

www.lg.com/global/business/ess

*MFL69509601*

MODEL
ED05K000E00

INSTALLATION MANUAL

Energy Storage
System

Document : ESS-01-ED05K000E00-EN-161213

Status : 12/2016

Summary of Contents for ED05K000E00

Page 1: ...arefully before installing your set and retain it for future reference www lg com global business ess MFL69509601 MODEL ED05K000E00 INSTALLATION MANUAL Energy Storage System Document ESS 01 ED05K000E00 EN 161213 Status 12 2016 ...

Page 2: ...tems y There is a risk of electric shock Do not remove cover There is no user serviceable parts inside Refer servicing to qualiied and accredited service technician y Electrical shock hazard Do not touch uninsulated wires when the product cover is removed y In the event of fault the system must not be restarted Product maintenance of repairs must be performed by qualiied personnel or personnel fro...

Page 3: ...rload Only connect the proper wire to DC terminal block Refer to the installation wiring diagram for details y Connect the DC and DC cables to the correct DC and DC terminals on the product y Do not step on the product or the product package The product may be damaged y Do not dispose of batteries in a ire The batteries may explode y Do not open or damage batteries Released electrolyte is harmful ...

Page 4: ...cation 12 Minimum clearance 13 Wall Mounting 14 Connections 17 Connection Overview 17 PV array connections 18 Battery connections 20 Power grid connections 23 Smart meter and internet connection 26 Settings Installer settings 29 Basic operation 29 Network settings 30 PV Meter settings 31 PCS Battery settings 32 Operating Test settings 33 Firmware Reset settings 34 Change Password settings 35 Syste...

Page 5: ...ror Codes and Messages 40 PCS error codes 40 Battery error codes 42 Appendix Maintenance 45 Cleaning the product 45 Inspecting regularly 45 Disposing the product 45 Disassemble the product 45 Checking the PCS setting information 47 Specifications 48 ...

Page 6: ... companies y DC Coupled ESS LG ESS can achieve higher system eficiency due to simpler power conversion process y Three Phase Connection 3 phase connection secures phase balancing y Smart Management With built in Smart PMS it analyses PV generation and load consumption and implements to charge and discharge immediately Also it monitors main system battery conditions to maintain its stable condition...

Page 7: ...ater This product should not be disposed of with other household waste Disposal regulations should be observed in this country Caution risk of danger Refer to the installation manual or operating manual Caution hot surface Caution risk of electric shock energy storage timed discharge The relevant equipment complies with the requirements in the EC guidelines The relevant equipment complies with the...

Page 8: ...ces and services LAN Local Area Network Network that interconnects computers within a limited area IP Internet Protocol A set of rules for sending data across a network Glossary Terms Explanation Azimuth In the Northern hemisphere the azimuth angle indicates by how much degrees the module surface deviates from a full south aspect In the southern hemisphere it indicates the deviation from a full no...

Page 9: ...ameter 6 mm 8mm y Anchors PV connections y MC4 connectors y Lead wires with the cross sectional area 2 5 mm2 6 mm2 Battery Connections y Lead wires with the cross sectional area 2 5 mm2 4 mm2 y Wire end ferrules Power grid connections y Lead wires with the cross sectional area 2 5 mm2 6 mm2 including yellow green stripe cable y M4 size screws with spring washer y Tin plated round terminals with 4 ...

Page 10: ...ed part F Lower bracket connected part Left G Lower bracket connected part Right H Lower wall bracket LED indications Power Solar Battery Power Solar Battery Off Power grid is not connected Energy is not being generated Battery is in stop mode Green Power grid is connected Energy is being generated Battery is in charging Red Blink Fault Fault Blue Battery is in discharging ...

Page 11: ...V1 and connectors C PV2 and connectors D Battery DC cable gland E BMS control connector F Meter LAN cable gland G AC grid cable gland Inner parts lower cover opened A B C D E F G A Power Switch B Buzzer C RESET button D USB port E Ethernet port F Smart Meter connector G PCS port OFF ON OFF ON ...

Page 12: ... surface must be able to support the weight of this product 34 kg y Do not install the product on the ceiling y Do not install the product widthwise or install on a wall with lean more than 10 degrees y Do not install the product tilting forward y Install the product the connection side down y Appropriate operating temperature is from 0 C to 40 C y Do not install this product in the place exposed ...

Page 13: ...monia corrosive vapours acids or salts y Install this product out of reach from children and pet Do not install this product in places and environments subject to heavy build up of dust Minimum clearance 300 mm 300 mm 1000 mm 300 mm This product must be installed with clearance at the left right top bottom and front of the product as shown in the igure Only the battery can be installed at the bott...

Page 14: ...WARNING It is important to ensure the drilling locations are not located on any electrical wiring within the wall NOTE When attaching the wall bracket to a wall adjust the horizontal level using inclinometer C Fix the upper wall bracket with screws and anchors NOTE y Before ixing the bracket screws check the horizontal level once again using inclinometer y Depending on the surface different screws...

Page 15: ...ical wiring within the wall NOTE When attaching the wall bracket to a wall adjust the horizontal level using inclinometer G Assemble the lower wall bracket and middle wall bracket And ix the lower wall bracket with screws NOTE y Before ixing the bracket screws check the horizontal level once again using inclinometer y Depending on the surface different screws and anchors may be required for instal...

Page 16: ... the upper wall bracket Make sure that at least two persons work together to move the product I Check the screw holes at the bottom are matched with lower bracket holes correctly And ix the product with screws removed from the lower wall bracket in step 1 ...

Page 17: ...circuit breaker PV switch and DC circuit breaker of the battery In case of re installation turn them off and wait at least 10 minute standby period of time for complete discharge within this product y When the photovoltaic array is exposed to light it supplies a DC voltage to the PCS CAUTION y The electrical installation of these PCS and battery must only be performed by electricians or technician...

Page 18: ...anently be damaged NOTE y PV modules shall have an IEC61730 Application Class A rating or equivalent y For DC cables of PV connections it is recommended to use the cross sectional area of lead wire between 2 5mm2 and 6 mm2 y Use MC4 branch connector if you want to use both PV1 and PV2 connectors together in order to connect two PV arrays serially y When you connect only one PV array to the PCS the...

Page 19: ...roduct may permanently be damaged y Do not connect the PV cable from one PV array to the PV1 PV2 or PV1 PV2 connectors on the product It may cause electric shock or the product may permanently be damaged y Do not connect PV arrays in parallel connection to the one PV input on the product It may cause electric shock or the product may permanently be damaged ...

Page 20: ... are disconnected before starting electrical cable connections y Battery replacement can only be carried out by qualiied personnel If the battery needs to be changed it should be placed with a product which meets the manufacturer s speciications y Do not mismatch the connection of the electric poles to and to when installing It may cause electric shock or the product may permanently be damaged CAU...

Page 21: ...e battery DC cables through the battery DC cable gland NOTE When inserting cables into the product make sure not to damage internal components E Wire end Ferrules Battery DC cable A 15 mm Strip the battery DC cables and assemble wire end ferrules on each wire 1 Strip a DC cable about 15 mm length and insert a wire end ferrule into the cable 2 Crimp the ferrule end using wire end ferrule crimping t...

Page 22: ...will damage the product This damage is not covered by the warranty G Fasten the cap of cable gland to ix the cable H Assemble the lower cover to the product And then ix the screws in numbering order Battery communication connection Connect the supplied BMS cable to the battery and connect the other end of the BMS cable to the product as igure below After making a connection fasten the screws on th...

Page 23: ...irect contact only an RCD or RCM of Type A or type B is allowed on the supply side of this product y Connect the equipment grounding before connecting the AC wires to the grid Before making a power grid connection other end of an AC cable should be connected to an AC circuit breaker on the distribution box A Release the cap of AC cable gland NOTE Select an appropriate size of sealing ring inside t...

Page 24: ... mm of inner diameter with tin plated terminal 2 Crimp the round terminal using crimping tool A 3 Strip remaining wires about 15 mm and insert a wire end ferrule into the wire 4 Crimp the ferrule ends using crimping tool A NOTE Cables round terminal and wire end ferrules are not supplied on this product package The system installer is responsible for selecting proper components for the installatio...

Page 25: ...of the AC circuit breaker on the distribution box correctly Otherwise the product could be damaged seriously y The PE Protective Earth grounding connector must be connected to the G Grounding terminal of the distribution box correctly Otherwise the product could be damaged seriously H Assemble the lower cover to the product And then ix the screws in numbering order I Fasten the cap of cable gland ...

Page 26: ...ing electrical cable connections A Release the cap from the Meter LAN cable gland B Make cut openings on each hole of the rubber itting using a scissors C Meter cable LAN cable Additional Grounding wire Insert the LAN cable smart meter cable and the additional grounding wire into the cap of the cable gland and insert the cables into three holes of the rubber itting one by one NOTE y For additional...

Page 27: ...le and attach a RJ 45 plug at the end of the cable Insert the LAN plug to the Ethernet port on the product F Detach the plug from smart meter connector G Strip two wires of the smart meter cable and insert stripped wire ends to the corresponding wire hole on the plug making a match each A and B Refer to installation manual of the smart meter for more information about smart meter installation H In...

Page 28: ...aged seriously J Assemble the lower cover to the product And then ix the screws in numbering order K Fasten the cap of cable gland to ix the cable Smart Meter and LAN connection diagram PV Array1 Load 1 Disconnection S W Internet Router Hotspot Bi Directional Meter Power Grid Smart Meter Internet Load 2 Load 3 PV Array2 Distribution Box When all the connections are inished check the status in numb...

Page 29: ...cribed in this manual exactly and securely Basic operation To enter Installer Settings menu system requires installer password Before setting installer settings menu input installer password A Tab on the main screen and tab Installer Settings option B Installer Log In menu appears on the screen Input installer password and tab LOG IN to enter Installer Settings menu C Tab a desired menu option on ...

Page 30: ...gs tab is set to Auto this product will be automatically allocated an IP address from local area network LAN via wired connection You may need to set network connection manually depending on the network conditions In this case tab Auto to change to Manual C Fill in IP address Subnet Mask Gateway and DNS address option manually NOTE Notes on internet Connection y This product does not support wirel...

Page 31: ...devices you can connect at the same time If your ISP limits subscription to one device this product may not be allowed to connect when a PC has been already connected y The use of a Router may not be allowed or its usage may be limited depending on the policies and restrictions of your ISP For details contact your ISP directly y Turn off all unused network equipment in your local home network Some...

Page 32: ... the switch to set On or Off If the setting is set to Off generated energy will not charge the connected battery Battery maker Operating range Winter Mode SOC Battery Installation Date and Battery Capacity can be set manually 1 Select the currently selected value of each option to change Input menu appears on the screen 2 Input the desired value 3 Select Accept to complete the setting CAUTION If t...

Page 33: ... Grid to Battery The operating test for battery charging through power grid Charging PV to Battery The operating test for battery charging through PV Discharging Battery to Grid The operating test for battery discharging to power grid Inverter PV to Grid The operating test for converting PV s DC power to AC power B The result is displayed when each test is completed When there is no problem with t...

Page 34: ...is displayed when upgrade is completed Remove the USB storage device from this product and tab Reboot to reboot the product NOTE Firmware upgrade must be done by the installer only And irmware must not be distributed by installer Factory reset You can reset the settings of the product to its original factory settings A Tab Firmware Reset on Installer Settings Firmware Upgrade tab and Factory Reset...

Page 35: ...rd Select OK The password is changed System Log You can see the list of mode changes system fault and system warning log Refer to page 40 for more information of error codes messages and solutions A The list of all notice occurring in this product during certain period Tab System Log on Installer Settings B Tab current Period value and select the period using S or W Tab Accept to select the period...

Page 36: ...k setting menu in the LCD touch panel of the product y The system owner must create a LG ESS account before registering the product Refer to Creating a new account Owner section below Creating a new account Owner A On your browser visit LG EnerVu page at http enervu lg ess com B Select Sign Up The Accept Terms Conditions page appears Read the Terms Conditions and Privacy Policy carefully If you ag...

Page 37: ...select CONFIRM to complete the e mail conirmation E On the account creation page select CONFIRM to complete creating your account F Select SIGN IN to go to the SIGN IN WITH LG ACCOUNT page Input your User ID and Password and select SIGN IN G Available LG account services are displayed on the screen ...

Page 38: ...rs Fill your mail address in Email ield and select Check And then ill the First Name and Last Name ields C Fill the required information on Company Details section And then read the Installer Terms and Installer Privacy Policy carefully If you agree with every terms and policies click I agree check box in each section Submit button appears on the screen D Select Submit to complete creating an inst...

Page 39: ...gn Up and make a new installer account C Select Activation tab The Add a New System screen appears D Fill every information in the System Info section and select Save to save the information E In the ESS Info ield ill the product registration number and select Check The ESS information will automatically be illed Select Save to go to the next step F Fill the every information In the Owner ield and...

Page 40: ...ay is not operable N 1 Automatically reboot within a minute P309 Grid Relay L1 2 F Grid relay is not operable L1 2 Automatically reboot within a minute P310 Grid Relay L2 2 F Grid relay is not operable L2 1 Automatically reboot within a minute P311 Grid Relay L3 2 F Grid relay is not operable L3 2 Automatically reboot within a minute P312 Grid Relay N 2 F Grid relay is not operable N 2 Automatical...

Page 41: ...level of the grid is higher than the limitation Automatically reboot within a minute P211 Grid Over Curr P Current level of the grid is higher than the limitation Automatically reboot within a minute P212 Grid Under Freq P Frequency level of the grid is lower than the limitation Automatically reboot within a minute P213 Grid Over Freq P Frequency level of the grid is higher than the limitation Aut...

Page 42: ...ice center B306 Pack Under Volt F Voltage level of battery pack is lower than the protection limitation Contact service center B307 Over Charge Curr F Current level of charging is higher than the protection limitation Contact service center B308 Over Dischar Curr F Current level of discharging is higher than the protection limitation Contact service center B309 Over Temperature F The battery tempe...

Page 43: ...RBMS RBMS LOC Internal communication error has been detected Contact service center B326 MCU Error An error has been detected on processing unit Contact service center B327 RAM Check An error has been detected on RAM Contact service center B328 ROM Check An error has been detected on ROM Contact service center B329 MBMS Init Error An error has been detected when resetting the battery management sy...

Page 44: ...ature is higher than the limitation Stop battery powering and stand by B109 Under Temperature W The battery temperature is lower than the limitation Stop battery powering and stand by B110 Temp Deviation W Temperature differences between the batteries are over 5 degrees Stop battery powering and stand by y Firmware version Error codes and Fault conditions on the lists can be accessed on the displa...

Page 45: ...ervice life or defect beyond repair dispose the product according to the disposal regulations for electronic waste in your area Disposing the product must be carried out by qualiied personnel only Contact authorized dealer or where you purchased Disassemble the product You may need to disassemble the product when you move or dispose the product You must keep the procedure as described otherwise th...

Page 46: ... PV2 connector from the product G Disconnect the battery DC cables from the product Use the appropriate size of a lat head screwdriver when disconnecting H Disconnect the AC and grounding cable from the product Use the appropriate size of a screwdriver when disconnecting I Assemble the lower cover to the product And then ix the screws in numbering order J Remove the screws from the lower wall brac...

Page 47: ...mation names are listed below Grid Normal Voltage Grid Normal Frequency Grid Over Under Voltage Grid Over Under Frequency Grid Over Current DCLINK Over Voltage Battery Over Under Voltage Battery Over Current PV1 Over Under Voltage PV1 Over Current PV2 Over Under Voltage PV2 Over Current Heat sink Over Temperature PV Insulation Resistance Operating Grid Maximum Minimum Voltage Relay on Grid Voltage...

Page 48: ...Current Inrush 73 Aac peak 0 05 ms Max fault current 83 Aac peak 20 ms Max output overcurrent protection 12 A Frequency frequency range 50 Hz 47 5 51 5 Hz Max AC power from PV 5 000 W Max AC power from battery 3 000 W Max output current 8 5 A Total harmonic distortion 5 Phases 3 DC input output Max input voltage 800 V Min input voltage 210 V Max DC power 6 600 W 3 300 W per MPPT Input voltage rang...

Page 49: ...ndard charging conditions CC CV Charging current 0 3C 9 45A Condition for termination 232 4 V Standard discharging conditions CC Discharging current 0 3C 9 45A Condition for termination 168 V Feature function Noise emission 40 dB Cooling Forced convection Topology Transformerless Degree of protection IP21 Max permissible value of relative humidity non condensing 85 Climate class 3K5 Display 7 Touc...

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