IC
RemoveReplacement
Some
chassis
circuit
boards
have
slotted
holes
oblong
through
which
the
IC
leads
are
inserted
and
then
bent
flat
against
the
circuit
foil
When
holes
are
the
slotted
type
the
following
technique
should
be
used
to
remove
and
replace
the
IC When
working
with
boards
using
the
familiar
round
hole
use
the
standard
technique
as
outlined
in
paragraphs
5
and
6
above
Removal
1
Desolder
and
straighten
each
IC
lead
in
one
operation
by
gently
prying
up
on
the
lead
with
the
soldering
iron
tip
as
the
solder
melts
2
Draw
away
the
melted
solder
with
an
antistatic
suctiontype
solder
removal
device
or
with
solder
braid
before
removing
the
IC
Replacement
1
Carefully
insert
the
replacement
IC
in
the
circuit
board
2
Carefully
bend
each
IC
lead
against
the
circuit
foil
pad
and
solder
it
3
Clean
the
soldered
areas
with
a
small
wirebristle
brush
It
is
not
necessary
to
reapply
acrylic
coating
to
the
areas
SmallSignal
Discrete
Transistor
RemovalReplacement
1
Remove
the
defective
transistor
by
clipping
its
leads
as
close
as
possible
to
the
component
body
2
Bend
into
a
U
shape
the
end
of
each
of
three
leads
remaining
on
the
circuit
board
3
Bend
into
a
U
shape
the
replacement
transistor
leads
4
Connect
the
replacement
transistor
leads
to
the
corresponding
leads
extending
from
the
circuit
board
and
crimp
the
U
with
long
nose
pliers
to
insure
metal
to
metal
contact
then
solder
each
connection
Power
Output
Transistor
Device
RemovalReplacement
1
Heat
and
remove
all
solder
from
around
the
transistor
leads
2
Remove
the
heat
sink
mounting
screw
if
so
equipped
3
Carefully
remove
the
transistor
from
the
heat
sink
of
the
circuit
board
4
Insert
new
transistor
in
the
circuit
board
5
Solder
each
transistor
lead
and
clip
off
excess
lead
6
Replace
heat
sink
Diode
RemovalReplacement
1
Remove
defective
diode
by
clipping
its
leads
as
close
as
possible
to
diode
body
2
Bend
the
two
remaining
leads
perpendicular
y
to
the
circuit
board
3
Observing
diode
polarity
wrap
each
lead
of
the
new
diode
around
the
corresponding
lead
on
the
circuit
board
4
Securely
crimp
each
connection
and
solder
it
5
Inspect
on
the
circuit
board
copper
side
the
solder
joints
of
the
two
original
leads
If
they
are
not
shiny
reheat
them
and
if
necessary
apply
additional
solder
Fuse
and
Conventional
Resistor
RemovalReplacement
1
Clip
each
fuse
or
resistor
lead
at
top
of
the
circuit
board
hollow
stake
2
Securely
crimp
the
leads
of
replacement
component
around
notch
at
stake
top
Copyright
n
2014
LG
Electronics
Inc
All
rights
reserved
Only
for
training
and
service
purposes
Confidential
Business
Information
Subject
to
Protective
Order
3
Solder
the
connections
CAUTION
Maintain
original
spacing
between
the
replaced
component
and
adjacent
components
and
the
circuit
board
to
prevent
excessive
component
temperatures
Circuit
Board
Foil Repair
Excessive
heat
applied
to
the
copper
foil
of
any
printed
circuit
board
will
weaken
the
adhesive
that
bonds
the
foil
to
the
circuit
board
causing
the
foil
to
separate
from
or
liftoffthe
board
The
following
guidelines
and
procedures
should
be
followed
whenever
this
condition
is
encountered
At
C
Connections
To
repair
a
defective
copper
pattern
at
IC
connections
use
the
following
procedure
to
install
a
jumper
wire
on
the
copper
pattern
scide
ofothe
cirncuit
bonard
Uese
thics
techntiqueioonly
onnIC
s
1
Carefully
remove
the
damaged
copper
pattern
with
a
sharp
knife
Remove
only
as
much
copper
as
absolutely
necessary
2
carefully
scratch
away
the
solder
resist and
acrylic
coating
if
used
from
the
end
of
the
remaining
copper
pattern
3
Bend
a
small
U
in
one
end
of
a
small
gauge
jumper
wire
and
carefully
crimp
it
around
the
IC
pin
Solder
the
IC
connection
4
Route
the
jumper
wire
along
the
path
of
the
outaway
copper
pattern
and
let
it
overlap
the
previously
scraped
end
of
the
good
copper
pattern
Solder
the
overlapped
area
and
clip
off
any
excess
jumper
wire
At
Other
Connections
Use
the
following
technique
to
repair
the
defective
copper
pattern
at
connections
other
than
IC
Pins
This
technique
involves
the
installation
of
a jumper
wire
on
the
component
side
of
the
circuit
board
1
Remove
the
defective
copper
pattern
with
a
sharp
knife
Remove
at
least
1
4
inch
of
copper
to
ensure
that
a
hazardous
condition
will
not
exist
if
the
jumper
wire
opens
2
Trace
along
the
copper
pattern
from
both
sides
of
the
pattern
break
and
locate
the
nearest
component
that
is
directly
connected
to
the
affected
copper
pattern
Connect
insulated
20gauge
jumper
wire
from
the
lead
of
the
nearest
component
on
one
side
of
the
pattern
break
to
the
lead
of
the
nearest
component
on
the
other
side
Carefully
crimp
and
solder
the
connections
CAUTION
Be
sure
the
insulated
jumper
wire
is
dressed
so
the
it
does
not
touch
components
or
sharp
edges
5
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Internal
Use
Only
LGE910IT000143508
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