LEYBOLD SOGEVAC SV40 BI FC Original Operating Instructions Download Page 26

26

300452480_002_C1 - 12/2017 - © Leybold

Spare parts

SV 40 

BIFC

SV 65 

BIFC

Pos

Qty

SPECIFICATION

Dimensions (mm)

Material

Ref. No.

Notes

1

1

MODULE COVER

971464070

Incl. 2

1

1

MODULE COVER

EK6506342

Incl. 2

2

3

SCREW

CHC M6X12

3

1

COOLING FAN

971424870

4

8

SCREW

CHC M8 X 30

• • • •

5

10

WASHER

W8

• • • •

6

1

RADIAL SHAFT SEAL

PTFE

6

1

RADIAL SHAFT SEAL

FKM

7

1

END PLATE

PTFE-FKM EK6505725

Incl. 4-6, 8, 13, 14

• •

7

1

END PLATE

PTFE-FKM EK971472920

Incl. 4-6, 8, 13, 14

• •

8

1

GB SCREW NON-RETURN UNIT

EK6700450

• • • •

• • • •

9

1

MANUAL GAS BALLAST

EK971472930

9a

1

O-RING

FKM

• • • •

10

1

EM GAS BALLAST

24 V DC ±10%,

EK971472940

Incl. 38

11

1

ROTOR WITH RINGS

71420760

Incl. 11a, 11c, 11d

• •

11

1

ROTOR WITH RINGS

EK971472810

Incl. 11a, 11b, 11c, 11d

• •

11a

1

ROTOR RING

• • • •

11b

1

ROTOR RING

• •

11c

1

ROTOR RING

• • • •

11d

1

ROTOR RING

• • • •

12

1

VANES SET OF 3

71420810

• •

• •

12

1

VANES SET OF 3

EK971472820

• •

• •

13

1

O-RING

FKM

• • • •

• • • •

14

1

O-RING

FKM

• • • •

• • • •

15

1

RUBBER MOUNT (SET OF 4)

DN30 H25

71212640

Incl. 16

16

4

HEXAGONAL FLANGE NUT

H M8

17

1

PUMP CYLINDER EQUIPPED

EK6503297

With centering pins

• •

17

1

PUMP CYLINDER EQUIPPED

EK971472830

With centering pins

• •

18

1

RADIAL SHAFT SEAL

PTFE

18

1

RADIAL SHAFT SEAL

FKM

19

1

MOTOR

See Pos. 42

19a

1

MOTOR RING

71421150

19b

1

SCREW

CHC M10 X 55

19c

1

FAN

71416840

19d

1

FAN COVER

71416830

19

1

MOTOR

EK971472840

Pos. 42

19a

1

MOTOR RING

71416880

19b

1

SCREW

CHC M10 X 70

19c

1

PROTECTION BOX

Upon request

20

1

O-RING

FKM

• • • •

• • • •

21

1

SPRING

• • • •

22

1

INTAKE VALVE

FKM

• • • •

23

1

INTAKE FLANGE

25KF

EK971472850

Incl. 4, 20, 21, 22

23

1

INTAKE FLANGE

40KF

EK971472860

Incl. 4, 20, 21, 22

24

1

EXHAUST VALVE

• • • • • • • •

25

1

VALVE STOP

• • • • • • • •

26

4

SCREW

CHC M8 X 12

• • • •

27

1

GASKET

FKM

• • • •

• • • •

28

1

OIL SIGHT GLASS

G3/4

• • • •

29

1

PLUG M - BARBED HOSE FITTING

G1 1/4 M - DN13

971444130

Incl. 30

29

1

PLUG M - STRAIGHT HOSE FITTING DN15

EK6506837

Incl. 30

29

1

ADAPTER

G1 1/4 M -25KF

EK971443480

Incl. 30

29

1

ADAPTER

G1 1/4 M -40KF

71118123

Incl. 30

30

1

O-RING

FKM

• • • •

31

4

SCREW

CHC M8X20

32

1

EXHAUST FLANGE

G1 1/4

71420440

Incl. 33

33

1

O-RING

FKM

• • • •

• •

34

1

SPRING UNIT

71420370

• • • •

• •

35

1

EXHAUST FILTER WITH BYPASS

971471470

• •

35

1

EXHAUST FILTER WITH BYPASS

71417300

• •

36

1

GASKET FOR PIN

• •

37

1

CENTERING PIN

DN2.5

971427110

38

3

O-RING

FKM

• • • •

• • • •

39

1

PLUG + O-RING

G 1

71073040

39a

1

O-RING

FKM

• • • •

• •

40

1

FLOAT VALVE COMPL.

71417210

Incl. 40a, 40b

40a

1

OIL RETURN VALVE SEAL

FKM

• • • •

40b

1

O-RING

FKM

• • • •

41

1

OIL CASING

EK6700464

Incl. 5, 27 - 41a / excl. 29 

41

1

OIL CASING

EK971472870

Incl. 5, 27 - 41a / excl. 29 

41a

2

O-RING

FKM

• • • •

42

1

FREQUENCY CONVERTER

200-240V ±10% 

50/60 Hz

Upon request

With motor cable

43

1

DRAIN COUPLING

G3/4

71241608

44

1

OIL RECOVERY PIPE

971461400

44

1

OIL RECOVERY PIPE

71417130

SET OF SEALS SV40BI FC

PTFE

EK971472980

SET OF SEALS SV40BI FC

FKM

EK9603SK

SET OF SEALS SV65BI FC

PTFE

EK971472890

SET OF SEALS SV65BI FC

FKM

EK96046SK

REPAIR KIT SV40BI FC

PTFE

EK971472990

REPAIR KIT SV40BI FC

FKM

EK9603RES

REPAIR KIT SV65BI FC

PTFE

EK971472900

REPAIR KIT SV65BI FC

FKM

EK96046RES

VACUUM GENERATOR WITH MAN 

GB SV40BI FC

PTFE

EK6700437

VACUUM GENERATOR WITH MAN 

GB SV40BI FC

FKM

EK9603GEN

VACUUM GENERATOR WITH MAN 

GB SV65BI FC

PTFE

EK971472910

VACUUM GENERATOR WITH MAN 

GB SV65BI FC

FKM

EK96046GEN

MAINTENANCE KIT SV40BI FC

971427660

MAINTENANCE KIT SV65BI FC

971423440

Summary of Contents for SOGEVAC SV40 BI FC

Page 1: ...led rotary vane pump Original Operating instructions 300452480_002_C1 and spare parts list Part Nr 960359V01 960361V01 960362V01 960363V01 960363V013001 960461V01ES 960462V01 960463V01 960465V013001 9...

Page 2: ...ring 12 3 Installation 13 3 1 Setting up 13 3 2 Electrical connections 14 3 3 Oil filling 16 3 4 Start up 16 4 Operation 16 4 1 Operation 16 4 2 Working in cycles in out 17 4 3 Switching off Shutdown...

Page 3: ...irements and regula tions Address any further safety operation and or maintenance questions to our nearest office Failure to observe the following precautions could result in serious personal injury S...

Page 4: ...ity and contact with fluids Avoid thermally stressing the lines by unfavourable laying Provide strain relief for the connecting lines so that the plugs and the line connectors are not subjected to exc...

Page 5: ...ll work on a pump which is still warm from operation should be done only whilst wearing protective gloves Handle the pump only while vented and after having let it cool down Never remove the oil fill...

Page 6: ...ansfer pushes the collected oil back into the vacuum generator the transfer is operated by a float valve to avoid atmospheric air coming from the oil casing to the inlet of the pump when no oil is pre...

Page 7: ...nt in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This product has been tested to the requirements...

Page 8: ...llast mbar 1 0 Water vapour tolerance with small gas ballast approx mbar 10 Water vapour tolerable load with small gas ballast approx kg h 1 0 41 Noise level Norme DIN 46 635 dB A 60 Motor power Rated...

Page 9: ...gas ballast Courbes de d bit sans lest d air avec lest d air m 3 h 1 100 10 1 29 921 10 2 100 Torr 7 5 10 3 7 5 10 2 7 5 10 1 7 5 100 7 5 101 7 5 102 1Pa 10 2 mbar 1 Torr 1 33mbar D bit LA 50 60Hz 0...

Page 10: ...MANN CA3GS Yes 2 Fuses 12 5 A 960362V01 SV40 BI FC Y1 25 KF 25 KF PFPE LVO 420 PTFE 9 Female RS485 HIRSCHMANN CA3GS Yes 2 Fuses 12 5 A 960363V01 SV40 BI FC Y1 25 KF 1 2 Barbed hose fitting LVO 200 Dyn...

Page 11: ...5 971457CH Hirschmann Swiss plug 10 A 2 5 971457WW Hirschmann w o 2 5 EK6506966 Hirschmann IEC 309 16 A 5 EK6510715 Hirschmann C20 2 5 EK6520102 Hirschmann Cable shoes 5 mm 2 8 EK6510720 Hirschmann C1...

Page 12: ...he lifting lugs which are provided on the pump to lift the pump with the specified lifting devices Make sure that these have been installed safety Use suitable lifting equip ment Make sure that all sa...

Page 13: ...ary Additional warning note consider changes in ambient temperatures that might occur when air conditioning is turned down such as nights and week ends The pump must be kept clean no dust deposit Norm...

Page 14: ...nection See Ordering information for the power supply interface type on the pump The power socket and cord are disconnection elements which must remain accessible to the users In de energized conditio...

Page 15: ...NC pin 5 GND pin 6 NC pin 7 Data pin 8 NC pin 9 NC Sub D female for CONTROL P N 960363V013001 960463V01 960465V013001 960465V013002 960466V01 pin 1 NC pin 2 24V pin 3 NC pin 4 Low Speed pin 5 NC pin...

Page 16: ...l unscrew the oil fill plug and fill in until the oil level reaches the MAX mark beside the oil sight glass 1 l oil is needed for the SV40 BI FC 2 l oil are needed for the SV65 BI FC 3 4 Start up Alwa...

Page 17: ...sign of condensation of vapors in the pump is a rise of the oil level dur ing operation of the pump When vapors are pumped the pump must not be switched off immediately after completion of the process...

Page 18: ...tarted by a manual action This applies equally to emergency cut off switches Close the gasballast 4 4 Conditions of use The Sogevac SV BI FC pumps are intended to be used on clean pro cesses at low in...

Page 19: ...aintenance intervals Maintenance job Frequency Section Check the oil level Daily A Oil changes operation Annually B Longer with LVO700 Exhaust filter replacement Annually C Longer with LVO700 Gas ball...

Page 20: ...ant environmental regu lations 5 4 Maintenance Work Checking the oil A Oil level The oil level shall be checked at least once a day and must be while the pump is in operation close to the MAX marks Sh...

Page 21: ...rane the seat and the knob Reassemble in the reverse sequence E Anti suck back valve checking The anti suck back valve should be checked at the same time as the inlet flange sifter and if dirty be cle...

Page 22: ...l lines Clean the oil casing Vacuum lines are dirty Clean vacuum lines Pump is too small Check the process date replace the pump if necessary Pumping speed is too low Precaution install a dust filter...

Page 23: ...e of float valve is clogged Check the valve clean the nozzle 5 4 high oil mist at Oil level is too high Drain the excess oil 5 4 B exhaust Oil is turbid Condensation Degas the oil or change the oil an...

Page 24: ...mbers in the spare parts list Consummables and main spare parts kits for Sogevac pumps are usual ly available on stock at Leybold s service centers The list of these parts is given hereafter and in th...

Page 25: ...d Spare parts 42 1 2 3 4 5 6 7 8 9 9a 11a 11 12 11c 11d 13 14 15 16 17 18 21 20 22 23 4 24 25 5 26 27 26 28 43 29 31 32 33 34 35 40 40a 40b 41 A 10 38 11b 19 19a 19b 41a 30 44 38 37 36 39a 39 ECHELLE...

Page 26: ...NGE 40KF EK971472860 Incl 4 20 21 22 24 1 EXHAUST VALVE 25 1 VALVE STOP 26 4 SCREW CHC M8 X 12 27 1 GASKET FKM 28 1 OIL SIGHT GLASS G3 4 29 1 PLUG M BARBED HOSE FITTING G1 1 4 M DN13 971444130 Incl 30...

Page 27: ...27 300452480_002_C1 12 2017 Leybold E...

Page 28: ...eVacuum Pumps Application Process B Condition of the equipment No1 Yes No Contamination No1 Yes 1 1 Has the equipment been used toxic 2 Drained Product service fluid corrosive 3 All openings sealed ai...

Page 29: ...29 300452480_002_C1 12 2017 Leybold Notes...

Page 30: ...ice zh leybold com Spain Leybold Hisp nica S A C Huelva 7 E 08940 Cornell de Llobregat Barcelona Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43...

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