LEYBOLD SOGEVAC SV 200 BR2 Operating Instructions Manual Download

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GA02307_002_C0 - 11/2016 - © Leybold

EC Conformance Declaration

Summary of Contents for SOGEVAC SV 200 BR2

Page 1: ...SOGEVAC SV 200 BR2 Single stage oil sealed rotary vane pump Operating Instructions GA02307_002_C0 and spare parts list Part Numbers 10926 10927 95526 95527 95027 and their variants ...

Page 2: ...d 15 1 7 Spare parts 15 1 8 Lubricants 16 2 Transport and Storing 17 2 1 Transport and packaging 17 2 2 Mounting orientation 17 2 3 Storing 17 3 Installation 18 3 1 Setting up 18 3 2 Conforming use 18 3 3 Connection to system 19 3 4 Electrical connections 21 3 5 Start up 22 4 Operation 23 4 1 Operation 23 4 2 Switching off Shutdown 24 4 3 Ultimate Pump Pressure 25 4 4 Installing the Optional Gas B...

Page 3: ...egarding specific requirements and regulations Address any further safety operation and or maintenance questions to our nearest office DANGER indicates an imminently hazardous situation which if not avoid ed will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardou...

Page 4: ...e not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen or other highly reactive gases with a greater concentration than atmospheric concentration 20 for working in flammable or explosive environment For all these cases special materials must be used In case of doubt please contact Leybold See also the limits of use indicated in...

Page 5: ...eric pressure Design the exhaust line so that no pres sure higher than 1 15 bar abs 0 15 bar rel can occur Never work with closed or restricted pump exhaust 3 Operating of the pump without oil or operating with incorrect direction of rotation can destroy the pump or lead to oil backstreaming 4 Never use discarded seals Always assemble using new seals 5 The pump must be packaged in such a way that ...

Page 6: ...expelled from the chamber via the exhaust valve 6 28 Oil injected into the pump chamber serves to seal lubricate and cool the pump The oil entrained with the compressed gas is coarsely trapped in the oil case 6 27 by deflection Then fine filtering occurs in the exhaust filter elements 6 29 The proportion of oil in the exhaust gas is thus reduced below the visibility threshold over 99 9 entrapment ...

Page 7: ... admitted into the pump chamber This gas ballast prevents condensation up to the limit of water vapor tolerance specified in the Technical Data when pumping condensable gases or vapors There are different types of gas ballast standard gas ballast 7 Nm3 h large gas ballast 18 Nm3 h gas ballast with electromagnetical valve 24 VDC 18 W 7 Nm3 h The operational limits of gas ballast are defined in 4 1 ...

Page 8: ...olerance with gas ballast standard 1 or EM mbar 40 50 with big gas ballast mbar 50 60 Water vapour tolerable load with gas ballast standard 1 or EM kg h 1 3 4 5 4 with big gas ballast kg h 1 N A N A Noise level 2 dB A 69 73 Leak rate mbar I s 1 1 10 3 1 10 3 Mains voltage Standard V 230 400 460 4 For other voltages 3 Motor power kW 4 4 6 Type of protection IP 55 IP 55 3 Rated rotational speed min ...

Page 9: ...1 h2 h3 h4 X Y Z Weight kg 109 26 G2 G2 960 548 390 252 62 214 40 535 394 50 140 269 M10 10 425 352 392 318 399 350 150 300 170 109 27 955 27 1000 557 US versions Dimension in inches Type Øa Øb Amax a0 a1 a2 a3 a4 a5 B b1 b2 b3 b4 ØD P H h1 h2 h3 h4 X Y Z Weight kg 950 27 2 2 975 557 390 252 62 214 40 535 394 50 140 269 M10 10 425 352 392 318 399 350 150 300 170 39 21 15 9 2 8 1 21 15 1 5 10 M10 1...

Page 10: ...cal 0 01 mbar 10 2 mbar 1 bar 1000 mbar 1 torr 1 33 mbar Example 1 m3 h 1 0 589 cfm Note the nominal pumping speed of a pump at 60 Hz is 20 higher than at 50 Hz SV200 Technical Data 60 Hz Nominal speed 1 cfm 130 Pumping speed 1 cfm 118 Ultimate partial pressure without gas ballast 1 Torr 6 10 2 Ultimate total pressure Torr 0 5 with gas ballast standard 1 Water vapour tolerance with standard gas ba...

Page 11: ...tion fig 2b US Version PRESSURE AT 60 Hz PUMPING SPEED PUMPING SPEED VOLUME FLOW RATE WITHOUT GAS BALLAST WITH GAS BALLAST fig 2a Europe Version PRESSURE AT 50 Hz PUMPING SPEED PUMPING SPEED VOLUME FLOW RATE WITHOUT GAS BALLAST WITH GAS BALLAST ...

Page 12: ...C tubing 60 mm 1 m long 711 18 326 10 Right angle bend 90 63 ISO K 887 25 11 Dust filter paper 63 ISO K 951 68 Dust filter charcoal 711 27 125 Dust filter metal 711 27 126 Inflet filter polyester 711 27 127 12 Ball valve G2 F F 711 30 107 13 Tee reducer bush G2 G2 G1 2 F F F 711 18 265 14 Elbow 90 G2 F F 711 18 215 15 Dust filter paper G2 M F 951 65 Dust filter charcoal 711 27 122 Dust filter meta...

Page 13: ...26 460 V 60 Hz Pump with three phase motor and integrated gas ballast valve 230 V 400 V 50 Hz 109 27 460 V 60 Hz Pump with three phase motor without gas ballast 200 V 50 60 Hz 955 26 Pump with three phase motor and integrated gas ballast valve 200 V 50 60 Hz 955 27 US Version US Pump with three phase motor and integrated gas ballast valve 950 27 230 460 VAC 60 Hz 3 phase 400 V 50 Hz ...

Page 14: ...ilter gauge 951 94 Exhaust filter over pressure switch 712 22 360 Oil level monitor 953 96 Thermal switch 951 36 Adapter Roots 500 953 90 Adapter Roots 1000 953 91 Base frame 711 19 208 Base frame for possibility for adaptation Roots 711 19 209 Simple water cooling without thermostatic valve upon request Separator SEP 63 DN 63 ISO K 953 56 Separator Condenser SEPC 63 DN 63 ISO K 953 66 Threaded fl...

Page 15: ... 07 x 3 53 FPM 4 4 screw HM10 x 40 Q6 8 HM10 x 40 Q6 8 4 washer W10 W10 5 4 screw M12 35 30J 18 Q 6 8 M16 65 30J 24 Q 6 8 4 washer MN12 MN16 4 nut H M12 H M16 1 7 Spare parts Description Part No SV 200 Oil filter standard 710 18 850 Metal oil filter 711 19 121 Exhaust filter 710 64 763 Set of seals standard NBR FKM 971 97 552 Set of seals FKM 714 36 730 Repair set 714 36 190 Module kit 714 36 170 ...

Page 16: ...apor pressure even at high temperatures flat viscosity curve minimum water content and absorption good lubricating properties resistant to aging under mechanical strain Pump oil LVO130 Conditioning Part No 2 liters L13002 5 liters L13005 20 liters L13020 208 liters L13099 Use of other special grade lubricants for specific applications is possible Please consult us Only use lubricants which have be...

Page 17: ...hich have been filled with oil must only be moved in the upright position horizontally Otherwise oil may escape The angle of slope may not be over 10 max Avoid any other orientations while moving the pump Only use the lifting lugs which are provided on the pump to lift the pump with the specified lifting devices Make sure that these have been installed safely Use suitable lifting equip ment Make s...

Page 18: ...rs provided that the gas ballast valve is installed and open and the pump has reached its operating temperature Pump in function is hot and some surfaces could reach a temperature higher than 80 C 176 F There is a risk of burn by touching Take note of warning labels on the pump The pump must be kept clean not dust deposit 3 2 Conforming use The SOGEVAC pumps are intended to be used on clean proces...

Page 19: ...ntenance The maximum pressure at the inlet may not exceed atmospheric pressure about 1013 mbar Never operate the pump in the presence of over pressures at its intake Type of materials used for mounting of canalisations should take care of pumped gases It is the same for its tightness The inlet pipe should be installed with a rising slope towards the pump to avoid condensates flowing into the pump ...

Page 20: ...ame as the pump s exhaust port If the exhaust line is too narrow overpressure may occur in the pump Install the exhaust line with a downward slope to prevent condensate from flowing back into the pump If this is not possible we strongly recommend installing a condensate trap see 1 3 if several pumps are connected to one exhaust line ensure an adequate cross section and a non return valve at the ex...

Page 21: ...ation is wrong oil may be ejected out the intake port The vacuum system may be pressurised Don t use the motor fan for checking the rotation direction The motor fan rotates too fast to determine its direction when it slows down during shutdown it changes its direction Briefly switch ON the pump check if you can feel suction at the inlet port and immediately turn off the pump When the pump is rotat...

Page 22: ...Always verify proper oil level before operating the pump The normal oil level is in the middle of sight glass If oil has to be added unscrew the oil fill plug add oil and screw the plug firmly back in The SOGEVAC pump is designed for normal startup at temperatures over 12 C 54 F as per PNEUROP With adequate oils cold starts are possible above 0 C 32 F Before starting the pump ensure that the attac...

Page 23: ...permanent gases the SOGEVACs can be operated without gas ballast provided that the saturation vapor pressure at operating temperature is not exceeded during compression If you do not know the composition of the gases to be pumped and if you can t rule out the possibility of condensation run the pump with gas ballast valve open in accordance bellow Pumping of condensable gases and vapors Using gas ...

Page 24: ...olve in the oil This changes the oil prop erties and causes a risk of corrosion in the pump Therefore do not switch off the pump immediately after completion of the process Instead allow the pump to continue operating with the gas ballast valve open and the intake line closed until the oil is free of condensed vapors We strongly rec ommend operating the pump in this mode for about 30 minutes after...

Page 25: ...from the system The ultimate pressure of non condensable gases partial pressure of air can only be measured with a compression vacuum gauge or a partial pressure gauge Precise measurements can only be obtained with calibrated instruments Upon initial start up after prolonged idle periods or after an oil change it takes a while until the pump reaches the specified ultimate pressure The pump has to ...

Page 26: ...nt conditions and or aggressive media may significantly reduce the maintenance intervals Maintenance job Frequency Section Check the oil level daily A Check the oil condition Depends on process B 1st oil change After 150 h of operation C Subsequent oil changes Every 2000 h of operation C or 6 months depending on application Replace the oil filter At each oil change C Replace the exhaust filter If ...

Page 27: ...o that no harmful substances can escape from the package When disposing of used oil please observe the relevant environmental reg ulations 5 4 Maintenance Work For all maintenance works use only genuine Leybold parts If non genuine Leybold parts are used during warranty period we reserve the right to reject any claim Checking the oil A Oil level The pump oil level during operation must always be b...

Page 28: ...d Unscrew the oil fill plug and fill in fresh oil and refasten the oil fill plug The pump should be flushed if there is considerable pollution To flush the pump fill clean oil up to the bottom edge of the oil level glass run it for a short time and then change the oil again Use suitable oil only see point 1 8 D Replacing the Exhaust Filters and Checking the Pressure Relief Valve When the exhaust f...

Page 29: ...e off the intake flange 7 57 and gasket 7 55 Remove the retaining ring from inside the intake flange 7 57 Take out both wire mesh screens and clean them using a suitable solvent Reassemble in the reverse sequence We recommend replacing the gasket 7 55 with a new one G Checking the Anti Suckback Valve Tools required open jaw or box wrenches 10 mm 17 mm Keep the anti suckback valve clean to ensure p...

Page 30: ...n jaw or box wrenches 10 mm 17 mm Drain the oil 6 5 Remove the fastening screws at the top of the pump cylinder cover 7 51a 52a loosen the pump foot 7 94 at the bottom of the cover and take off the cover Disconnect the oil lines 6 11 6 15 and 6 18 Unscrew the nuts 6 19 and pull off the exhaust box Remove the gasket 6 22 Remove the screws and take off the valve stop 6 21 and exhaust valve 6 20 Reas...

Page 31: ... setscrews with Loctite K Disassembling and Reassembling the Pump Module Remove the pump module see point I Remove the screws with washers and take off the rear end plate 7 89 and front end plate 7 80 with O rings 7 81 Take out the centering pins Pull the rotor 7 88 with vanes 7 87 out of the pump module 7 83 Pull the vanes out of the rotor Take the radial shaft seal 7 79 out of the front end plat...

Page 32: ...aft end With the help of an extractor puller take off the fan turbine from motor shaft end On the SV200 Non USA take off in motor shaft end fitted M10 screw so as the LN12 washer and circlips To disassemble motor from coupling housing unscrew the 4 hexagonal head screws 7 68a The reassembly is carried out in the reverse sequence by taking care that the gaps mentioned under I are respected Check di...

Page 33: ...ogged oil filter Replace the oil filter 5 4 C clogged oil lines Clean the oil casing Vacuum lines are dirty Clean vacuum lines Pump is too small Check the process date replace the pump if necessary Pumping speed is Dirt trap in the intake port is clogged Clean the dirt trap 5 4 F 1 4 too low Precaution install a dust filter in intake line Exhaust filter is clogged Install new filter elements 5 4 D...

Page 34: ...nge the oil and clean 4 1 5 4 B the pump Precaution open the gas ballast valve or insert a condensate trap Clean the gas ballast intake filter 5 4 G Pump is Oil level is very low Add oil 5 4 B excessively noisy oil is no longer visible Oil filter is clogged Change the oil and filter 5 4 B Coupling elements worn Install new coupling element 5 4 J Large vacuum leak in system Repair vacuum leak 5 4 J...

Page 35: ...VAC pumps are usually available on stock at Leybold s service centers The list of these parts is given here after and in the spare parts table where the contents of each kits is detailed Oil filter on some models Exhaust demisters Oil Special oils please refer to the specific notice of the pump or contact Leybold Service kit Set of seals Repair kit Vacuum generator without GB Vacuum generator with...

Page 36: ... 36 GA02307_002_C0 11 2016 Leybold Spare parts fig 6 SV200 ...

Page 37: ...ion element 714 00 900 ID 12 4 Screw 12a 4 Washer 13 1 Plug 13a 1 Flat gasket 14 1 Gas ballast valve 951 29 ID 15 1 Oil tube 714 01 200 ID 16a 4 Fitting DN12 M20 x 150 9 714 66 220 ID 16b 4 Olive DN12 16c 4 Male screw 17 1 Connection element 714 01 430 ID 18 1 Oil tube 714 01 210 ID 19 4 Nut M10 20 1 Valve 6 fingers 21 1 Valve stop 22 1 Flat gasket 23 1 Cover 714 00 611 ID 24 1 Flat gasket 25 1 Oi...

Page 38: ... 38 GA02307_002_C0 11 2016 Leybold Spare parts fig 7 SV200 ...

Page 39: ...ent 66 1 Oil cooler 714 36 161 ID 67 1 Motor 230 400V 4KW 50 HZ 710 02 038 67 460V 6 5HP 60 HZ 67 1 Motor 208 230 440 460V 712 16 228 NEMA 7 5HP 60 HZ 67 1 Motor 200V 5 5KW 50 60 HZ EK 6519349 JIS 68a 4 Screw 68b 4 Washer 68a 4 Screw 69 1 Turbine housing 714 01 631 ID 70a 2 Screw 70b 2 Washer 70c 2 Nut 71a 1 Screw 71b 1 Washer 71c 1 Nut 72a 1 Screw 72b 1 Washer 72c 1 Nut 73 1 Turbine housing 714 0...

Page 40: ... 40 GA02307_002_C0 11 2016 Leybold Spare parts fig 7 SV200 ...

Page 41: ...0a 8 Screw 90b 8 Washer 91a 3 Screw 91b 3 Washer 92 1 Rubber mounted 712 59 410 ID incl 8 78 93 1 Theaded pin 94a 1 Nut 94b 1 Washer 95 1 Washer 96 1 Vacuum generator 714 36 770 ID incl 20 21 79 à 90 97 1 Pump housing 714 36 621 ID 98 1 Intake flange housing 714 36 641 ID 1 Set of seals FKM 714 36 730 ID 1 Module kit 714 36 170 1 Repair set 714 36 190 1 Set of covers screw 9 714 56 480 ID incl 51a...

Page 42: ... equipment observe the regulations given in Section 5 3 Leybold service Disposal of Waste Oil Owners of waste oil are entirely self responsible for proper disposal of this waste Waste oil from vacuum pumps must not be mixed with other substances or materials Waste oil from vacuum pumps Leybold oils which are based on mineral oils which are subject to normal wear and which are contaminated due to t...

Page 43: ... 43 GA02307_002_C0 11 2016 Leybold EC Conformance Declaration ...

Page 44: ...reVacuum Pumps Application Process B Condition of the equipment No1 Yes No Contamination No1 Yes 1 1 Has the equipment been used toxic 2 Drained Product service fluid corrosive 3 All openings sealed airtight flammable 4 Purged explosive 2 If yes which cleaning agent radioactive 2 and which method of cleaning microbiological 2 1 If answered with No go to D other harmful substances C Description of ...

Page 45: ... 45 GA02307_002_C0 11 2016 Leybold Notes ...

Page 46: ...eybold com Spain Leybold Spain S A C Huelva 7 E 08940 Cornellà de Llobregat Barcelona Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Export PA 15632 T 1 724 327 5700 F 1 724 325 3577 info ex leybold com Sales T 1 724 327 5700 F 1 724 333 1217 Service T 1 724 327 5700 ...

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