2016 GS 200t/350/450h/F PRE-DELIVERY SERVICE (PDS) Check Sheet
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- Use the PDS Check Sheet and Manual when performing this service. Download Check Sheet and Manual from TIS or Dealer Daily.
- Check the Technical Information System (TIS) for PDS Technical Service Information Bulletins (TSIBs) & applicable Repair Manual (RM) info, see p 2.
- Verify the Vehicle Identification Number (VIN) on repair order and vehicle match.
GS450h: Do not touch orange high-voltage wiring (See
Hybrid System Electrical Safety Precautions-TSIB
, also p.2)
Check cleanness, damage through entire process
1. Prepare tools & supplies (p. 2.)
2. Pull vehicle into bay, open hood
3. Engine Compartment (Use fender covers)
DCC Fuse Installation during PDS – TSIB
Engine oil level (engine not running), pull dipstick
Brake fluid level, visual
Intercooler*, hybrid inverter*, engine coolant levels,
visual
Add fluid to windshield washer to within 2” of cap
Hoses - check for fluid leaks
General wiring - check visually for damage
Battery 12.6V min -
printout
(GS gas under hood)
(GS hybrid in trunk)
4. Locks and Lights
Smart Access - lock & unlock all doors , trunk
Remote Entry - lock and unlock all doors, trunk,
sound theft deterrent system alarm
Check headlights, turn signals and flashers
5. Left Front (Protective covers on interior)
A. SYSTEMS CHECK
Check all systems with Techstream tester
Tire Pressure Warning System Initialization - RM
Tire Inflation Pressure Compensation & Adjustment
(p.2 tire info label)- printout adjusted tire pressure
Health Check – printout
Enform Apps & Data Services Download &
Installation Process - TSIB
B. DRIVER’S SEAT
Seatbelt - latch and unlatch
Memory System – Program steering wheel, seat,
outside mirrors, activate
Check seat adjustments, easy entry*
Head restraint
C. DRIVER’S DOOR
LF power window - check operation, 1-touch
Check operation of all window switches on LF door
Power door locks
Door pocket, courtesy light
D. INSTRUMENT PANEL
Set mirror selector switch to R or L
Rear sunshade*
Gauge lighting, Heads Up Display*
Warning and indicator lights
Park Assist*, Blind Spot Monitor*
AFS switch*
Power trunk opener
PCS (Pre-Collision System) switch*
ASC (Active Sound Control) switch* (GSF)
Multi-information display, outside temperature
Fuel door, trunk opener switches
E. STEERING COLUMN CONTROLS
Windshield wipers, rain sensor*, washers
Steering wheel adjustments, switches, heater*
Multi-information Display
F. AIR CONDITIONING
Temperatures – Set to 72F
Mode – Check modes work
Fan – Check speeds
Leave on AUTO mode
G. CENTER INSTRUMENT PANEL
Clocks – Check/set time, Menu, Setup, General
Outside temperature
Audio - Set FM, AM, SAT* station presets, check
Disc, Aux & USB jacks* play
XM Activation Confirmation during PDS-TSIB
HD Traffic* data: Menu, Info, Traffic
Navigation* -
- Set dealer, see p.2
- Set 6-month/5K Service Reminder:, see p. 2
(GSF only: 30-day/1K Service Reminder)
Check backup monitor*, tilt-down outside mirrors
H.CENTER CONSOLE
Console cover, power outlet, console light
Rear window, door sunshades*
Install shift-lock override button cover
Cup holders, front Seat heaters* or ventilation/heaters*
I. OVERHEAD
Moon roof* - check operation, 1-touch
Visors and vanity lights
Map lights, Dome light(s)
Sunglass holder
Inside rear view auto-dimming mirror
HomeLink
®
garage door opener
Safety Connect* - check green light by switch
6. Left Rear
Check operation of child door lock
Fuel door, close
Power window – check operation, 1-touch
Seatbelts, latch & unlatch
Center rear armrest, rear cup holders, seatback
pockets
Air conditioning*
7. Trunk
Trunk light
Compact spare tire*/Tire repair kit*, jack, jack handle,
towing eyelet, first aid kit, verify contents complete
Trim appearance and cargo area carpet fit
Trunk closer
8. Right Rear
Power window – check operation, 1-touch
Seatbelts, latch and unlatch
Check operation of child door lock
9. Right Front
Glove box door, light
Power window - check operation, 1-touch
Power door lock switch
Seat adjustments, easy entry
Seatbelt, latch and unlatch
10. Front Bumper
Front License Plate & Mounting Bracket
Installation-TSIB.
Install with buyer approval.
11. Under Vehicle (Safety/Damage)
Use proper lift boots to prevent damage
Safety/Damage (Steering, Brakes, Tires, Wheels)
visual
Install wheel center caps
Front Wheel Opening Extension Pad Installation
during PDS-TSIB
Fluid leaks - visual
engine, transmission*, hybrid transaxle*, front
differential*
fuel lines
front brake system, shocks
rear brake system, shocks
rear differential
Install rubber body plugs (locations, p. 2)
Exhaust system tightness/rattle
softly hit cold pipes with fist
Tire Positioning Before New Vehicle Delivery-TSIB
GS F-Sport/GSF – Do not changed tire/wheel
position
12. Road Test
Add
premium
octane fuel
Check “READY” light*
Engine operation cold and hot
Engine electric cooling fans
Parking brake, Brake Hold, and brake operation
Transmission/transaxle operation
Cruise control operation
Check Drive Mode switch
VSC, TVD*, Hybrid* ECT function and indicator light
Steering operation and off-center
Initialization of VGRS System during PDS-TSIB
Lane Departure Alert*
Blind Spot Monitor with Rear Cross Traffic Alert
Air Conditioning/Heating - check all functions, cool,
heat
Squeaks and rattles (drive over Bott dots)
Abnormal noise or vibration
Check brake lights, backup lights (use mirror at
dealer)
Check horn
Turn off radio, air conditioning, seat heaters, lights
Set Drive Mode switch to normal position
Completion
Review all codes, tire pressures, temperature
settings
Attach tire pressure, ECU health check and
battery charge printouts to check sheet and
file with R.O.
Submit product technical reports regarding quality
issues, as applicable
Long Term (30+ days) Vehicle Storage Guidelines-TSIB
Before delivery:
Battery Maintenance for In-Stock Vehicles
& Pre-Delivery-TSIB
Floor Mat Installation during PDS-TSIB, p.2
Remove disc brake anti-rust covers/anti-corrosion wheel
film* (remove just prior to customer delivery)-TSIB
I have attended the "Technical Introduction to Lexus Course L005" at the Lexus Area Office. I have read and understand the PDS Manual, PDS precautions, and applicable PDS TSIBs. I
have lifted the vehicle and performed under vehicle safety/damage inspection. I have road tested vehicle long enough to test hot engine and driven over rough road/Bott dots to test for
rattles/squeaks. I certify that I have checked all items on this form and all items have been corrected for proper operation as required.
Technician Name (please print)
Technician Signature
Date:
Dealer Name:
R.O.:
Vehicle Identification Number (sticker)
Download printable Check Sheet PDF from TIS website or Lexus Customer Services website on Dealer Daily.
© 2015 Lexus (MM/201511)
Maintenance for HV & Auxiliary Batteries-TSIB
Charge 12V (Auxiliary battery) to 12.6V before delivery.
5 amp (2 hours min – 10 hours max)
Note: if parked 30+ days, disconnect 12V battery. If
parked long term, operate hybrid system every 2 months.
OFF mode
Engine running or “READY” mode
•
HYBRID SYSTEM ELECTRICAL SAFETY
•
PRECAUTIONS (Also see TSIB)
•
Do not touch the orange high voltage wiring and connectors (up to 650 volts).
•
The gasoline engine may start suddenly whenever the “READY” light is on.
Before working under the hood, put the transmission selector lever in “P”, apply
the parking brake, and set the power switch to “OFF” (“READY” light off) to stop
the hybrid system.
•
The hybrid transmission, engine radiator, and inverter radiator may reach high
temperatures during inspection. Carefully observe all caution labels and
instructions on these components.
•
Be sure to keep the transmission selector lever in “P” at all times unless
otherwise instructed. When the selector lever is in “N”, the hybrid vehicle battery
will not charge even if the gasoline engine is running.
•
When leaving the vehicle, put the selector lever in “P”, apply the parking brake,
and press the power switch in the “OFF” mode in order to stop the hybrid system
(the “READY” light goes OFF).
•
Air vents are located on the sides of the rear seats to cool the hybrid vehicle
battery. Do not block these air vents.
•
Do not splash water on the electric components in the engine compartment.
FLOOR MAT PROPER INSTALLATION & CARE
•
Verify that the correct driver’s floor mat is installed.
•
Verify proper driver’s floor mat installation using the factory retention device (clip or grommet style).
•
Never install the driver’s floor mat with the bottom-side up, do not place another floor mat(s) on top of an existing
mat. (Note: You should always regularly verify a customer’s driver’s floor mat is properly secured after a car wash,
interior cleaning, etc.)
TIRE
PRESSURE
See tire info label
SET DEALER*
Svc Reminder**
On Nav system,
select:
MENU
Setup
Vehicle (scroll right)
Maintenance**
(6-month/5K)
(GSF only: 30-day/1K)
Set Dealer
Point of Interest
Category
Near Here
Automotive
Lexus Dealerships*
(If needed, enter dealer
info.)
TPWS
SWITCH
PDS RECORDS
File with Repair Order:
- Completed PDS Check Sheet
- Battery Charge Test
- Techstream Tire Pressure
Information
- Techstream Health Check
Retention and Access:
Maintain PDS records per
applicable file retention
requirements.
Provide Lexus and Lexus
authorized representatives with
copies on request.
TSIBs – Access on TIS
-
Battery Maintenance for In-Stock Vehicles & Pre-Delivery
- DCC Fuse Installation during PDS
- Enform Apps & Data Services Download & Installation Process
- Floor Mat Installation during PDS
- Front License Plate & Mounting Bracket Installation
- Front Wheel Opening Extension Pad Installation during PDS
- Hybrid System Electrical Safety Precautions
- Initialization of VGRS System during PDS
- Long-Term Vehicle Storage Guidelines
- Maintenance for HV & Auxiliary Batteries
- Tire Positioning Before New Vehicle Delivery
- Wheel Film for Brake Rotor Rust Prevention
- XM Activation Confirmation during PDS
Repair Manual Links – Access on TIS
- Tire Pressure Warning System Initialization
TOOLS & SUPPLIES
- Techstream Diagnostic Tester
- Power port checker
- Digital tire pressure gauge
- 10mm socket wrench (license plate frame & bracket)
- Non-metallic fuse tool
- Flashlight with fresh batteries
- Clean gloves, clean shoes, ring tape, non-scratch belt
- Clean /towels, fender covers
- Writing pen
- Washer fluid; water (rain sensing wiper check)
- Disc (for checking audio system)
- Convex mirror: use dealer mirror to check brake &
reverse light if 2
nd
technician not available
- Bott dots if rough road not available
Initialize with steering
wheel MID switch
LEXUS DAMAGE PREVENTION STANDARDS
MDC Supplies (800-622-2033):
Fender Cover
00242-FENDR-COVER
Non-scratch Belt (27” – 32”) 00242-LBELT-2832
Non-scratch Belt (33” – 38”) 00242-LBELT-3438
Non-scratch Belt (39” – 44”) 00242-LBELT-4044
Non-scratch Belt (45” – 50”) 00242-LBELT-4650
Ring Tape
00242-RNGTP
Tire & Loading
Information Label
PDS CHECK SHEET AND PRODUCT
REPORTS
Attach the following printouts to the PDS check sheet:
• Battery charge test printout
• Techstream Tire Pressure Info printout
• Techstream Health Check printout
Complete and sign the PDS check sheet, and file with the
PDS repair order.
PDS Records Retention & Access
• Maintain PDS records per applicable file retention
requirements
• Provide Lexus and Lexus authorized representatives with
copies on request.
Submit product technical reports regarding quality issues as
applicable.
65
GS200t/350/450h/F
COMPLETION
