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Lexus 450H 2009, Pre-Delivery Service Manual

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Lexus 450H 2009 Pre-Delivery Service Manual Download Page 67

G03b

G. FINAL INSPECTION (Continued)

G04

63

Lexus PDS

G04. SIGN THE VEHICLE DELIVERY

CERTIFICATE

Remove Vehicle Delivery Certificate and VIN
number sticker sheet from glovebox.  Peel VIN
number sticker off sticker sheet and apply to
”Vehicle Identification Number” line at inside top
of certificate.  The person performing PDS is
required to sign their name over ”Dealership
Service Representative” line and return certificate
and VIN sticker sheet to glovebox.

Summary of Contents for 450H 2009

Page 1: ...SIBs are available on TIS DCC Fuse Installation During PDS Floor Mat Installation During PDS Front License Plate Mounting Bracket License Plate Installation Hybrid System Electrical Safety Precautions...

Page 2: ...GS 450h PDS MANUAL 2009 Lexus a Division of Toyota Motor Sales U S A Inc...

Page 3: ...ening Ext Pad 56 Fuel filler door opener 20 27 Glove box 44 Glove box portfolio 64 Glove box light 45 Headlights 19 27 54 Headlight cleaner 20 29 Headlight indicator light 27 Heater 39 High beam indic...

Page 4: ...oad test Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph See Bott Dots installation instructions below as recommended and provided by TMC Quali...

Page 5: ...ection Overview 6 III Inspection Detail 12 A Vehicle Exterior 13 B Vehicle Interior 20 C Luggage Compartment 48 D Under Hood 50 E Under Vehicle On Hoist 55 F Road Test 57 G Final Inspection 62 H Two H...

Page 6: ...erter radiator may reach high tempera tures during inspection Carefully observe all caution labels and instructions on these components D Be sure to keep the selector lever in P at all times unless ot...

Page 7: ...3 Lexus PDS I BEFORE STARTING PRE DELIVERY SERVICE...

Page 8: ...men ded 2 WATER LEAK TEST Visually and by hand check for water leaks in the vehicle interior from each of the following areas make sure that the trim and floor carpet are not damp a Door glass weather...

Page 9: ...ed Technical Service Information Bulletin 5 ENGINE ROOM COVER INSTALLATION Refer to the provided Technical Service Information Bulletin 6 SHIFT LOCK OVERRIDE BUTTON COVER INSTALLATION Install the cove...

Page 10: ...6 Lexus PDS II INSPECTION OVERVIEW...

Page 11: ...f exterior lights Detail starts on page 13 B VEHICLE INTERIOR B01 Inspect interior parts for dirt damage and proper fit and alignment B02 Check power supply changeover and hybrid system start stop B03...

Page 12: ...rear and power outlet operation B27 Check rear console box glove box and auxiliary boxes B28 Check cup holder operation front and rear B29 Check interior personal foot map vanity door courtesy door in...

Page 13: ...l starts on page 51 D UNDER HOOD D01 Check engine hood release lever D02 Check engine oil level hybrid system not running D03 Check brake fluid level D04 Check hybrid system inverter and engine coolan...

Page 14: ...aken off E02 Check brake rotors E03 Inspect chassis for leakage or damage E04 Check and tighten all chassis bolts of components that are replaced due to repairs E05 Inspect exhaust system E06 Install...

Page 15: ...operation and off center F10 Inspect for any abnormal noise or vibration F11 Inspect for squeaks and rattles F12 Initial calibrate compass Detail starts on page 66 G FINAL INSPECTION G01 Set mode sel...

Page 16: ...12 Lexus PDS III INSPECTION DETAIL...

Page 17: ...ct all painted surfaces 800 lux illumination is recommended A02 EXTERIOR COMPONENT ALIGNMENT Visually and by hand check the following parts for proper installation rust fit misalignment and loose item...

Page 18: ...the mechanical key D To store the key keep sliding the key knob in the direction of the arrow to release the lock and insert the mechanical key until it locks securely b When the luggage compartment...

Page 19: ...tep unlock function 1 Turn the key once to unlock the driver s door 2 Turn the key twice to unlock all the doors e Check the illuminated entry system operation The following lights will illuminate whe...

Page 20: ...k b Take the electronic key and get out of the vehicle Push the lock button on the outside handle and check that the door locks c From a distance of at least 1 meter approach the vehicle and pull the...

Page 21: ...ds or until all the doors are closed securely b Unlocking the doors 1 Push the UNLOCK button on the electronic key once to unlock the driver s door 2 Push the UNLOCK button once again within 3 seconds...

Page 22: ...nd an alarm HINT At this time all the headlights taillights and turn signal lights flash 1 To stop the alarm push any button A07 THEFT DETERRENT SYSTEM With the doors hood and luggage compartment door...

Page 23: ...R Continued 19 Lexus PDS A08 HEADLIGHTS PARKING SIDE MARKER TURN SIGNAL FOG LICENSE PLATE STOP AND BACK UP LIGHTS Walk around the vehicle and check that the following lights illuminate a Headlights b...

Page 24: ...es 25 B09 16 Windshield Air Flow Button 39 B21 6 Driving Position Memory Switches 26 B10 17 Audio Control Panel 40 B22 7 Power Window Switch 26 B11 18 Intuitive Parking Assist Switch 40 B23 8 Door Loc...

Page 25: ...STOP Check for proper activation of the power switch Power Supply Changeover a Carry the electronic key in the vehicle and apply the parking brake b Without depressing the brake pedal press the power...

Page 26: ...selector lever in a position other than P the power supply mode is switched to the ACC mode and the battery will be depleted B03 HV IMMOBILIZER SYSTEM a Check that the security indicator light flashes...

Page 27: ...5 CHILD PROTECTOR LOCKS Check that the rear doors cannot be opened by the inside handle but can be opened by the outside handle when the child protector is in the locked position B06 DRIVER S HEAD RES...

Page 28: ...D Head restraints adjustment D Center armrest B08 TILT AND TELESCOPIC STEERING WHEEL Check tilt and telescopic steering wheel operation a Manual Switch Operation Tilt Steering Wheel With the power swi...

Page 29: ...o extend the mirror b With the power switch in the IG ON mode check that the mirrors move down quickly by the following operation D Put the selector lever in the R position D Push L left mirror or R r...

Page 30: ...ng and outside rear view mirrors to the desired positions Front Passenger Seat Adjust the front passenger seat to the desired position b While pushing the SET button push down the button 1 2 or 3 unti...

Page 31: ...c Check operation of the fuel filler door opener HINT It might take a while to open the fuel filler door after the main switch is pressed B14 TURN SIGNAL HEADLIGHT HIGH BEAM AND EMERGENCY FLASHER IND...

Page 32: ...hen front fog light switch is on with the headlights on B15 WIPERS AND WASHERS With the power switch in the IG ON mode a Push the lever toward you and check that washer fluid squirts onto the proper a...

Page 33: ...the power switch in the IG ON mode check that the following warning and or indicator lights turn on and then go off after a few seconds D Slip indicator light D AFS Adaptive Front lighting System OFF...

Page 34: ...om the HV ECU and effects control to flash this light PD0368 AVS Operation Indicator Light When the AVS Adaptive Variable Suspension System SPORT mode is selected the meter ECU receives the input of B...

Page 35: ...nals from the AFS ECU and effects control to illuminate this light D When a failure occurs in the AFS system the meter ECU receives the input of BEAN Body Electronics Area Network signals from the AFS...

Page 36: ...arts Thus it informs the driver whether the vehicle is drivable When the lock button on the outside door handle is pushed with the electronic key left in the vehicle Exterior Alarm Sounds once for 2 s...

Page 37: ...witch located on the steering wheel and cycle through the following modes D Energy monitor D Available driving distance D Average fuel consumption after refueling D Current fuel consumption D Blank b...

Page 38: ...e tire pressure warning system PD0394 If a malfunction of pre collision system is detected the message appears with the master warning light flashes pre collision system warning light and warning tone...

Page 39: ...ise control mode the massage appears with a warning tone sounds PD0401 If the radar sensor glass is tainted the massage appears with the master warning light and a warning tone sounds when the dynamic...

Page 40: ...Unengaged P Position Warning Message message appears with the master warning light flashes and a warning tone sounds when the driver s door is opened PD0413 VGRS Warning Message If there is problem i...

Page 41: ...icles with navigation systems To confirm activation press the MENU button select Info Phone then select XM NavWeather NOTE If service is currently unavailable the nav screen will show the following po...

Page 42: ...OR Continued Optional equipment 38 Lexus PDS B20 SEAT HEATER AND VENTILATOR HEATER With the power switch in the IG ON mode pull the lever to slide the rear console box cover backward Check that the in...

Page 43: ...the DUAL button indicator on in order and lower the temperature of the driver s side with the TEMP button f Check that the display of the air flow mode and the air flow volume changes automatically g...

Page 44: ...be inspected for proper operation prior to delivery Checking Audio Function of the Audio Remote Control Switch e When the power switch is selected in the IG ON mode push the MODE button located on the...

Page 45: ...heck that the clock is operating b Check that the outside temperature display is operating c Set the clock to the proper time using the touch panel With Navigation System 1 Push the INFO button to dis...

Page 46: ...2 Lexus PDS 4 Set the time zone to desired area When you touch OTHERS this screen is displayed Touch Y or B to adjust the time zone Without Navigation System 1 Push the INFO button to display the sett...

Page 47: ...SHTRAYS AND POWER OUTLET a Check opening and closing of front and rear ashtrays b With the power switch in the ACC mode push in the cigarette lighters and check that the coils are bright red when the...

Page 48: ...0308 44 Lexus PDS B27 REAR CONSOLE BOX GLOVE BOX AND AUXILIARY BOXES Check that the rear console box glove box and auxiliary boxes open and close smoothly B28 CUP HOLDERS Check that the cup holders fr...

Page 49: ...nal lights Front Rear c Foot lights Front Rear d Map lights e Vanity lights f Door courtesy lights g Door inside handle illumination lights h Glove box lights illuminates only when the headlight switc...

Page 50: ...the Home Link garage door opener by pressing each of the three buttons and ob serving that the indicator light illuminates Final operational check requires programming B33 OVERHEAD CONSOLE BOX Check...

Page 51: ...eck that the sunshade raises when the selector lever is shifted into the P position HINT When the power switch is selected in the OFF mode the power rear sunshade can be operated for 60 seconds B35 FR...

Page 52: ...pecification Air pressure for the spare tire should be 420 kPa 4 3 kgf cm2 4 2 bar 60 psi C02 SPARE TIRE AND COVER TOOLS JACK AND JACK HANDLE Check that the spare tire and cover tools jack and jack ha...

Page 53: ...ss recharge the battery on low current of 5 amps or less HINT Before measuring the voltage select the power switch in the OFF mode and turn off all electrical systems Wait 60 seconds or more to remove...

Page 54: ...e Oil Level Dipstick 51 D02 4 Windshield Washer Tank 52 D05 2 Brake Fluid Reservoir Tank 51 D03 5 Electric Cooling Fans 52 D08 3 Hybrid System Inverter and Engine Coolant Reservoir Tank 51 D04 HINT In...

Page 55: ...il level is too low add specified engine oil and check for oil leaks D03 BRAKE FLUID LEVEL Visually check the fluid level through the reservoir If low replenish the brake fluid reservoir with FMVSS No...

Page 56: ...ectors and terminals for proper installation and tightness D07 HYBRID SYSTEM OPERATION Check that the hybrid system operates smoothly no abnormal noise engine vibration rough idle etc D08 ELECTRIC COO...

Page 57: ...nformation Bulletin 1 Using the intelligent tester enter the TPWS test mode and check that there are 5 to 6 test mode DTCs HINT If the test mode DTCs are not output turn the tires 90 to 270 degrees An...

Page 58: ...laced or refinished before vehicle delivery Refer to the provided Technical Service Information Bulletin D12 WHEEL CENTER CAPS Install the wheel center caps on the wheels D13 HEADLIGHT AIM If headligh...

Page 59: ...for leakage If leakage is found perform the required repairs Use a 10 mm hexagon wrench to remove the filler plug and inspect the differential oil level when refilling E04 CHASSIS INSPECTION FOR LEAK...

Page 60: ...and rear suspension b Steering linkages c Propeller shaft d Front rear cross member e Front rear brakes f Drive shaft E06 EXHAUST SYSTEM Visually check for leaks and damage to the exhaust pipes and m...

Page 61: ...TEM OPERATION WHILE DRIVING a Check hybrid system performance over a broad range of driving conditions including acceleration cruising and deceleration b Make sure hybrid system operation is smooth an...

Page 62: ...90 N 50 kgf 110 lbf more than 73 mm 2 87 in F04 HYBRID TRANSMISSION OPERATION a Check that the hybrid system will not start if the selector lever is in any range except for P or N b Check that the sel...

Page 63: ...Hybrid PWR indicator light will illuminate when the PWR mode is selected D The Hybrid SNOW indicator light will illuminate when the SNOW mode is selected b Traction Control System TRAC Turn off the tr...

Page 64: ...with Dynamic Radar Cruise Control System c Push the main switch and check that the CRUISE indicator in the instrument cluster comes on and RADAR READY appears on the multi information display Vehicle...

Page 65: ...ustment and inspection refer to the Repair Manual F10 ABNORMAL NOISE OR VIBRATION Check for vibration or abnormal noise while the vehicle is in motion a Wind noise b Power train engine hybrid transmis...

Page 66: ...quired Remove any unnecessary labels tags and stickers It is recommended that the interior protective covers be removed just before delivery of the vehicle to the customer HINT If the interior color i...

Page 67: ...cate and VIN number sticker sheet from glovebox Peel VIN number sticker off sticker sheet and apply to Vehicle Identification Number line at inside top of certificate The person performing PDS is requ...

Page 68: ...If the vehicle is equipped with Navigation also place technology Quick Guide booklet with disc in glovebox b Check that the Owner s Manual Portfolio contains the Owner s Manual s and place in the vehi...

Page 69: ...65 Lexus PDS IV MAINTENANCE FOR HV BATTERY AND AUXILIARY BATTERY Refer to the appropriate Technical Service Information Bulletin...

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