18
Service Manual
If some voltages are present, but all are not correct, disconnect all
cables except the LVPS from the system board. POR and verify that
the LVPS voltages are correct. Turn the power back off and, one at a
time, reconnect the system board cables, powering on in between
each connection and checking the voltages. The connection which
causes the voltages to be wrong indicates which component is bad.
Repair or replace the failing component or cable as necessary.
Duplex
The duplexer should home — the front shafts should turn and the
input deflector should move — immediately when you install the
duplexer with the printer already powered on, or when you POR the
printer with the duplexer installed. This means the duplexer has
completed its internal tests and is ready to communicate with the
printer.
If the duplexer does not home it is either damaged or is not receiving
+34VDC from the printer.
To check the connection from the printer system board to the duplex
system board, remove the duplex top cover and table cover.
Disconnect the duplex cable from the printer system board. From left
to right (10P: top to bottom), the voltages on the printer system
board connector pins should be 0, +34VDC, 0, +5VDC, 0, and
+5VDC. With the cable connected, these voltages should also be at
duplex system board JP4-1 through JP4-6. If you do not find a cable
or voltage problem, replace the duplex system board.
A 933 error indicates that communication between the printer and
duplexer had been established but has been lost. Check the cable
as above; if the error persists replace the duplex system board.
23 Paper Jams: Examine the paper path in the duplex unit and in
the fuser exit area for paper or other obstructions. Make sure the
duplex unit is positioned correctly on the printer, and that the gear at
the bottom of the duplex unit meshes with the gear on the top of the
paper tray. Check that the paper is fed with no skew or binds from
the duplexer into the metal channel at the right edge of the tray
cover. The tray roller should move the paper forward when the tray
gear is turned, but allow the paper to be pulled by the D-roll when it
picks. Make sure the belt to the duplex DC motor is in place. Make
Summary of Contents for 4039-1XX
Page 10: ...x Service Manual...
Page 68: ...52 Service Manual...
Page 73: ...Repair Information 57...
Page 81: ...Repair Information 65...
Page 83: ...Repair Information 67...
Page 87: ...Repair Information 71...
Page 89: ...Repair Information 73 D B C A...
Page 91: ...Repair Information 75...
Page 95: ...Repair Information 79 B A...
Page 97: ...Repair Information 81 F E B F D C...
Page 109: ...Repair Information 93...
Page 117: ...Repair Information 101...
Page 120: ...104 Service Manual Gear Train...
Page 121: ...Connector Locations 105 HVPS...
Page 124: ...108 Service Manual System Board Connectors 10R 12R 12L...
Page 126: ...110 Service Manual System Board Connectors 16L...
Page 128: ...112 Service Manual System Board Connectors 10P J21 J14 J11...
Page 132: ...116 Service Manual Operator Panel Output Bin Sensor Cable Handle Mounted Outbin Sensor...
Page 136: ...120 Service Manual Toner Shield to Lower Frame Load Box Shaft to Upper Frame...
Page 142: ...126 Service Manual...
Page 144: ...128 Service Manual Assembly 1 Covers 1 14 2 1A 12 1B 17 10 4 3 16 15 11 9 8 27 5 6 7...
Page 146: ...130 Service Manual Assembly 1 Covers Continued 1 14 2 1A 12 1B 17 10 4 3 16 15 11 9 8 27 5 6 7...
Page 156: ...140 Service Manual Assembly 4 Printhead System Board 9 2 7 6 4 3 1 8B 8A 8...
Page 158: ...142 Service Manual Assembly 5 Paper Feed...
Page 160: ...144 Service Manual Assembly 5 Paper Feed Continued...
Page 162: ...146 Service Manual Assembly 6 Paper Feed Alignment Gears...
Page 166: ...150 Service Manual Assembly 8 Standard Paper Tray 200 sheet 1 5 2 3 4 6...
Page 168: ...152 Service Manual Assembly 9 Paper Tray 500 Sheet 5A...
Page 170: ...154 Service Manual Assembly 10 Base for Paper Drawer 500 Sheet...
Page 172: ...156 Service Manual Assembly 11 Optional Paper Drawer 500 Sheet...
Page 178: ...162 Service Manual Assembly 13 Electronics...
Page 180: ...164 Service Manual Assembly 13 Electronics Continued...
Page 182: ...166 Service Manual Assembly 14 Transfer Roll...
Page 184: ...168 Service Manual Assembly 15 Duplex Option...
Page 186: ...170 Service Manual Assembly 16 Envelope and 100 Sheet Auxiliary Feeder...
Page 190: ...174 Service Manual...