122
Service Manual
•
Gear no. 6 and its stud on the motor bracket
•
Gear no. 6 and its thrust washer
•
Gear no. 7 and its stud on the rail
•
Gear no. 7 and its thrust washer
•
Gear no. 8 and its stud on the rail
•
Gear no. 8 and its thrust washer
•
Gear no. 9 and its stud on the rail
•
The metering roller shaft and its bushings on the rail assembly
•
The main metering backup roller and its stud and thrust washer
•
The D-roller shaft and its bushings on the rail assembly
•
The auxiliary metering roller and its stud on the rail, including the
snap-in groove and the snap ridges in the roller hole
•
Gear no. 14 and its stud on the rail
•
Gear no. 13 and its stud on the rail
•
The auxiliary paper feed idler and its stud on the rail
•
The prealigner drive idler and its stud on the rail
•
The prealigner drive roller and its stud on the rail
•
The prealigner backup roller and its shaft and thrust washer
•
The fixed-center idler gear in the 500 sheet base and its shaft
•
The idler gear in the 500 sheet base and its shaft
Use IBM no. 23 grease (approved equivalent Shell Darina 1) to
lubricate:
•
Front pivot latch studs
•
Gear no. 8 teeth at gear no. 7 contact points
•
Gear no. 9 teeth at gear no. 11 contact points
•
Gear no. 9 teeth at gear no. 8 and gear no. 10 contact points
•
Cover Hinge Spring tips
•
Cartridge “ramps” at top center of both sides frames
•
Latch handle tips
•
Area of contact between fuser release bail and roll
•
All release arms areas of contact of fuser solenoid lever.
Use grease, p/n 1329301 to lubricate gear nos. 2,3,4,5,6, and 12.
Use all the grease in the packet. Apply part of the grease, rotate the
gears, and apply the rest. The teeth of gears 3, 4, and 5 should be
completely coated.
Summary of Contents for 4039-1XX
Page 10: ...x Service Manual...
Page 68: ...52 Service Manual...
Page 73: ...Repair Information 57...
Page 81: ...Repair Information 65...
Page 83: ...Repair Information 67...
Page 87: ...Repair Information 71...
Page 89: ...Repair Information 73 D B C A...
Page 91: ...Repair Information 75...
Page 95: ...Repair Information 79 B A...
Page 97: ...Repair Information 81 F E B F D C...
Page 109: ...Repair Information 93...
Page 117: ...Repair Information 101...
Page 120: ...104 Service Manual Gear Train...
Page 121: ...Connector Locations 105 HVPS...
Page 124: ...108 Service Manual System Board Connectors 10R 12R 12L...
Page 126: ...110 Service Manual System Board Connectors 16L...
Page 128: ...112 Service Manual System Board Connectors 10P J21 J14 J11...
Page 132: ...116 Service Manual Operator Panel Output Bin Sensor Cable Handle Mounted Outbin Sensor...
Page 136: ...120 Service Manual Toner Shield to Lower Frame Load Box Shaft to Upper Frame...
Page 142: ...126 Service Manual...
Page 144: ...128 Service Manual Assembly 1 Covers 1 14 2 1A 12 1B 17 10 4 3 16 15 11 9 8 27 5 6 7...
Page 146: ...130 Service Manual Assembly 1 Covers Continued 1 14 2 1A 12 1B 17 10 4 3 16 15 11 9 8 27 5 6 7...
Page 156: ...140 Service Manual Assembly 4 Printhead System Board 9 2 7 6 4 3 1 8B 8A 8...
Page 158: ...142 Service Manual Assembly 5 Paper Feed...
Page 160: ...144 Service Manual Assembly 5 Paper Feed Continued...
Page 162: ...146 Service Manual Assembly 6 Paper Feed Alignment Gears...
Page 166: ...150 Service Manual Assembly 8 Standard Paper Tray 200 sheet 1 5 2 3 4 6...
Page 168: ...152 Service Manual Assembly 9 Paper Tray 500 Sheet 5A...
Page 170: ...154 Service Manual Assembly 10 Base for Paper Drawer 500 Sheet...
Page 172: ...156 Service Manual Assembly 11 Optional Paper Drawer 500 Sheet...
Page 178: ...162 Service Manual Assembly 13 Electronics...
Page 180: ...164 Service Manual Assembly 13 Electronics Continued...
Page 182: ...166 Service Manual Assembly 14 Transfer Roll...
Page 184: ...168 Service Manual Assembly 15 Duplex Option...
Page 186: ...170 Service Manual Assembly 16 Envelope and 100 Sheet Auxiliary Feeder...
Page 190: ...174 Service Manual...