Leuze electronic BCL300i Technical Description Download

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Summary of Contents for BCL300i

Page 1: ...BCL300i and BCL301i Bar code Readers en 01 10 2011 50117107 T E C H N I C A L D E S C R I P T I O N ...

Page 2: ...61888 Fax Int 38 044 4961818 C Illies Co Ltd Tel Int 81 3 3443 4143 Fax Int 81 3 3443 4118 Profa Tech Ltd Tel Int 254 20 828095 6 Fax Int 254 20 828129 Leuze electronic Co Ltd Tel Int 82 31 3828228 Tel Int 46 380 490951 Fax Int 82 31 3828522 Leuze electronic S A Tel Int 34 93 4097900 Fax Int 34 93 49035820 Schmachtl GmbH SABROW HI TECH E A LTD Tel Int 234 80333 86366 Fax Int 234 80333 84463518 Tip...

Page 3: ...CL 300i 14 3 4 Electrical connection BCL 301i 18 3 5 Starting the device 22 3 6 Bar code reading 24 4 Device description 25 4 1 About the bar code readers of the BCL 300i series 25 4 2 Characteristics of the bar code readers of the BCL 300i series 26 4 3 Device construction 28 4 4 Reading techniques 32 4 4 1 Line scanner single line 32 4 4 2 Line scanner with oscillating mirror 33 4 4 3 Raster sca...

Page 4: ...ith without heating 50 5 3 6 Dimensioned drawing of MS 3xx hood with integrated connectors MK 3xx terminal hood51 5 3 7 Dimensioned drawing of KB 301 3000 cable hood 52 5 3 8 Dimensioned drawing of MA 100 terminal box 53 5 4 Reading field curves optical data 54 5 4 1 Bar code characteristics 54 5 4 2 Raster scanner 55 5 5 Reading field curves 56 5 5 1 High Density N optics BCL 300i BCL 301i S R1 N...

Page 5: ...n BCL 300i 78 7 2 1 MS 300 hood with 2 integrated M12 connectors 78 7 2 2 MK 300 terminal hood with spring loaded terminals 79 7 2 3 MA 100 terminal box and corresponding KB 301 3000 cable hood 81 7 2 4 KB 301 3000 cable hood 82 7 2 5 Standalone operationBCL 300i 82 7 3 Electrical connection BCL 301i 83 7 3 1 MS 301 hood with 3 integrated M12 connectors 83 7 3 2 MK 301 terminal hood with spring lo...

Page 6: ... 10 2 BCL 301i multiNet plus Slave 109 10 2 1 Measures to be performed prior to the initial commissioning 109 10 2 2 Starting the device 109 10 3 Additional settings for the BCL 300i and the BCL 301i 110 10 3 1 Decoding and processing the read data 110 10 3 2 Control of the decoding 112 10 3 3 Control of the switching outputs 113 10 4 Transmitting configuration data 114 10 4 1 Via the webConfig to...

Page 7: ...ons of the cables for voltage supply 140 13 10 3 Order codes of the cables for voltage supply 140 13 11 Accessory ready made cables for bus connection 141 13 11 1 General information 141 13 11 2 Contact assignment RS 485 connection cable KB PB for multiNet plus 141 13 11 3 Contact assignment RS 232 connection cable KB SSI IBS 142 13 11 4 Technical data of interface connection cables 142 13 11 5 Or...

Page 8: ... 15 Scanner arrangement with the multiScan function 37 Figure 4 16 Reflector arrangement for autoReflAct 39 Table 5 1 Specifications of the BCL 301i and BCL 300i line raster scanners without heating 41 Table 5 2 Specifications of the BCL 301i and BCL 300i oscillating mirror scanners without heating 43 Table 5 3 Specifications of the BCL 301i and BCL 300i deflection mirror scanners without heating ...

Page 9: ...ner 71 Figure 6 8 Total reflection BCL 300i BCL 301i with oscillating mirror 72 Figure 6 9 Reading angle for the line scanner 73 Figure 7 1 Location of the electrical connections 76 Figure 7 2 BCL 300i MS 300 hood with integrated M12 connectors 78 Figure 7 3 BCL 300i MK 300 terminal hood with spring loaded terminals 79 Figure 7 4 Cable fabrication for MK 300 terminal hood 79 Figure 7 5 BCL 300i MA...

Page 10: ...for the BCL 300i BCL 301i 139 Table 13 7 Service cable for the BCL 300i BCL 301i 139 Table 13 8 Mounting devices for the BCL 300i BCL 301i 139 Table 13 9 Reflector for autoReflAct operation 139 Table 13 10 PWR cables for the BCL 300i BCL 301i 140 Figure 13 11 Cable configuration multiNet plus connection cables 141 Table 13 12 Interface connection cable for the BCL 300i BCL 301i 142 Figure 15 1 Dec...

Page 11: ...is symbol warns of possible danger caused by hazardous laser radiation Notice This symbol indicates text passages containing important information 1 2 Declaration of conformity The bar code readers of the BCL 300i series have been developed and manufactured in accordance with the applicable European standards and directives Notice You can find the Declaration of Conformity of the devices in the ap...

Page 12: ...with the applicable safety standards They correspond to the state of the art 2 3 Approved purpose Attention The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not corresponding to its intended use Bar code readers of the BCL 300i series are conceived as stationary high speed scanners with integrated decoders for all current bar codes used for auto...

Page 13: ...a class 2 laser systems They also comply with the U S 21 CFR 1040 10 regulations for a class II laser product except for deviations pursuant to Laser Notice No 50 dated July 26 2001 Radiant Energy The BCL 300i BCL 301i uses a low power visible laser diode The emitted wavelength is 655nm The average laser power is less than 1mW in accordance with the definition of laser class 2 Adjustments Do not a...

Page 14: ...notices A and B above and next to the reading window as shown in the following figure Figure 2 1 Attachment of the stick on labels with warning notices at the BCL 300i BCL 301i A BCL 300i BCL 301i Line scanner and M12 MS 3xx connection hood BCL 300i BCL 301i with oscillating mirror and M12 MS 3xx connection hood B A Warning laser aperture B Name plate BCL 300i BCL 301i with deflection mirror and M...

Page 15: ...system depending on which interface is used The correct time for data output The BCL 300i BCL 301i should be positioned in such a way that taking into consideration the time required for data processing and the conveyor belt speed there is sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very visible and accessible For configu...

Page 16: ...n on this topic can be found in chapter 7 4 1 and chapter 7 4 3 MS 300 hood with 2 integrated M12 connectors Figure 3 1 BCL 300i MS 300 hood with integrated M12 connectors Notice The shielding connection is done via the M12 connector housing Notice The integrated parameter memory for the simple replacement of the BCL 300i is located in the MS 300 HOST BUS IN GND_ISO 3 2 1 4 RXD RX TXD TX RTS TX CT...

Page 17: ... connection cable sheathing 15mm of sheath of the shielded line must be freely accessible Figure 3 3 Cable fabrication for MK 300 terminal hood The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed Then lead the individual wires into the terminals according to the diagram Wire end sleeves are not necessary Terminal hood ...

Page 18: ...acket for connecting functional earth FE to the installation surface e g metallic equipment The MA 100 contains a shielding terminal for the shielding connection of the KB 301 3000 RS485A CTS RX RXD RX GND_ISO RS485A RTS TX RS485B TXD TX GNDIN SWIN VIN SWOUT GNDIN VIN FE FE GNDIN VIN GNDIN RS485B GND_ISO BUS IN BUS OUT Terminal box MA 100 SERVICE 2 1 3 5 4 GND D D VB ID Cable hood with 3m cable KB...

Page 19: ...stem is connected to HOST BUS IN Please make certain that the correct interface is used on the superior system The standard setting of the BCL 300i for the host interface is RS 232 SERVICE 2 1 3 5 4 GND D D VB ID Cable hood with 3m cable KB 301 3000 Mini B USB socket behind protective cap Assignment Core color Signal white FE white black GNDIN black VIN white green SWIO2 gray SWIO1 white yellow RX...

Page 20: ... integrated M12 connectors Notice The shielding connection is done via the M12 connector housing Notice The integrated parameter memory for the simple replacement of the BCL 301i is located in the MS 301 Notice The bus is looped through the MS 301 i e the bus is not interrupted when the BCL 301i is removed from the MS 301 The bus is terminated at BUS OUT via an external mounted terminating resisto...

Page 21: ...rication and shielding connection Remove approx 78mm of the connection cable sheathing 15mm of sheath of the shielded line must be freely accessible Figure 3 8 Cable fabrication for MK 301 terminal hood The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed Then lead the individual wires into the terminals according to th...

Page 22: ...shielding connection of the KB 301 3000 Notice The bus is looped through the MA 100 i e the bus is not interrupted when the BCL 301i is removed from the KB 301 3000 The bus is terminated via slide switch T in the MA 100 If the termination is activated slide switch T in the ON position the downstream bus is dis connected RS485A CTS RX RXD RX GND_ISO RS485A RTS TX RS485B TXD TX GNDIN SWIN VIN SWOUT ...

Page 23: ... IN and the outgoing bus to BUS OUT If the network address of the BCL 301i is not 0 the device starts up in multiNet slave mode and attempts to make contact with a multiNet master If BUS OUT is not used for the continuing connection to the next participant BUS OUT must be terminated with a terminating resistor For this reason a terminator plug is available for the MS 301 see chapter 13 5 Accessory...

Page 24: ...shes green Device ok initialization phase green continuous light Power On device ok green briefly off on Good read successful reading green briefly off briefly red on No read reading not successful orange continuous light Service mode flashes red Warning set red continuous light Error device error BUS LED flashes green Initialization green continuous light Bus operation ok flashes red Communicatio...

Page 25: ...ltage it regis ters itself with the multiNet master via the multiNet If the device is detected in the network the BUS LED turns green and the BCL 301i is ready By connecting voltage 18 30VDC on the switching input a read process is activated In the standard setting all common code types for decoding are released only the 2 5 interleaved code type is limited to 10 digits of code content If a code i...

Page 26: ...BCL 301i model has a display the read information appears on this display The PWR LED goes off briefly and then turns green again Simultaneously the read information is forwarded to the superior system PLC PC Please check the incoming data of the bar code information there Alternatively you can use a switching input for read activation switching signal of a photoelectric sensor or 24VDC switching ...

Page 27: ...ing mirrors and also optionally as heated models Figure 4 1 Line scanner line scanner with deflection mirror and oscillating mirror scanner The extensive options for device configuration enable adaptation to a multitude of reading tasks Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited for the...

Page 28: ...Two freely programmable switching inputs outputs for the activation or signaling of states Automatic monitoring of the read quality with autoControl Automatic recognition and setting of the bar code type using autoConfig Reference code comparison Optional heating models to 35 C Heavy duty housing of protection class IP 65 Notice Information on technical data and characteristics can be found in Kap...

Page 29: ...code In the basic setting triggering takes place through an external reading cycle signal Alterna tive activation options include online commands via the host interface and the autoReflAct function Through the read operation the BCL 300i BCL 301i collects additional useful pieces of data for diagnosis which can also be transmitted to the host The quality of the read opera tion can be inspected usi...

Page 30: ...onnection side for MK 3xx terminal hood MS 3xx hood with integrated connectors KB 301 3000 cable hood with MA 100 terminal box Reading window Dovetail mounting and 4 mounting threads Display LEDs and buttons Line scanner Connection side for MK 3xx terminal hood MS 3xx hood with integrated connectors KB 301 3000 cable hood with MA 100 terminal box Reading window Dovetail mounting and 4 mounting thr...

Page 31: ...BCL 301i device construction oscillating mirror scanner Connection side for MK 3xx terminal hood MS 3xx hood with integrated connectors KB 301 3000 cable hood with MA 100 terminal box Reading window Dovetail mounting and 6 mounting threads Display LEDs and buttons Oscillating mirror scanner ...

Page 32: ... 7 Device construction MK 300 MK 301 hood with integrated connectors Connection side with system plug for connection to BCL 300i BCL 301i M12 connector MS 300 2 x M12 MS 301 3 x M12 Mini B type USB service interface Address setting for multiNet only MS 301 Connection side with system plug for connection to BCL 300i BCL 301i Cable lead throughs Mini B type USB service interface Terminal compartment...

Page 33: ...re 4 9 MA 100 terminal box device construction Connection side with system plug for connection to BCL 300i BCL 301i USB Mini B type ser vice interface behind protective cap Connection cable 3m with system plugs for connecting to the MA 100 Terminal compartment with address switches and termination Slotted hole on both sides for fastening grounding shoe on the left Cable lead throughs ...

Page 34: ...code fragment technology permits twisting of the bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties Areas of application of the line scanner The line scanner is used when the bars of the bar code are printed in the conveying direction ladder arrangement with bar codes having very short bar lengths when t...

Page 35: ...tance due to the optical opening angle of the oscillating mirror Areas of application of the line scanner with oscillating mirror For line scanners with oscillating mirror oscillation frequency start stop position etc are adjustable It is used when the position of the label is not fixed e g on pallets various labels can thus be detected at various positions when the bars of the bar code are printe...

Page 36: ... The integrated code fragment technology permits twisting of the bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties In most cases everywhere a line scanner is used a raster scanner can be used Areas of application of the raster scanner The raster scanner is used when the bars of the bar code are perpendi...

Page 37: ...lone single device For the electrical connection of the supply voltage the interface and the switching inputs outputs either the MS 300 hood with integrated connectors the MK 300 terminal hood or the KB 301 3000 cable hood together with the MA 100 terminal box are available Figure 4 13 Standalone connectionBCL 300i BCL 300i MK 300 KB 301 3000 MS 300 MA 100 ...

Page 38: ...duces interface costs CPs and time spent programming the software Figure 4 14 Networking possibilities using the multiNet plus Two wire RS 485 The Leuze multiNet plus is optimized for fast transmission of scanner data to a superior host computer The multiNet plus consists physically of a two wire RS 485 interface through which the Leuze multiNet plus software protocol is controlled This makes wiri...

Page 39: ...single packet i e a decoding result and a No Read a multiScan arrangement is used which transmits only one reading from the two read stations to the host this single reading is transmitted by the multiScan master Notice Thus from the perspective of the host the scanner network appears to be just a single bar code reader For this purpose one multiScan master and one or more multiScan slaves are con...

Page 40: ...the BCL 300i BCL 301i series can optionally be permanently fitted with a built in heating and these bar code readers purchased as separate device models 4 9 External parameter memory If the BCL 300i BCL 301i is used together with an MS 300 MS 301 hood with integrated connectors or MK 300 MK 301 terminal hood the device settings are also saved in an external parameter memory in the hood with integr...

Page 41: ...he container is read When the path from the scanner to the reflector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Figure 4 16 Reflector arrangement for autoReflAct The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and thus permits an activation without additional senso...

Page 42: ... with one number of digits an extremely simple and convenient configuration option After starting the autoConfig function via the switching input or from a superior control it is sufficient to position a bar code label with the desired code type and number of digits in the reading field of the BCL 300i BCL 301i Afterward bar codes with the same code type and number of digits are recognized and dec...

Page 43: ...st PCS 60 External light tolerance 2000 lx on the bar code Number of bar codes per scan 3 Electrical data Interface type 1x RS 232 422 1x RS 485 Protocols Leuze Standard Leuze Standard Leuze multiNet plus Baud rate 4800 115200 Baud Data formats Data bits 7 8 Parity None Even Odd Stop bits 1 2 Service interface Mini B type USB 2 0 socket Switching input Switching output 2 switching inputs outputs f...

Page 44: ...dity non condensing Vibration IEC 60068 2 6 test FC Shock IEC 60068 2 27 test Ea Continuous shock IEC 60068 2 29 test Eb Electromagnetic compatibility EN 55022 IEC 61000 6 2 contains IEC 61000 4 2 3 4 5 and 6 2 1 Only with the MS 300 MS 301 MK 300 MK 301 or KB 301 3000 connection hood and screwed on M12 connector or cable lead throughs and mounted caps Minimum tightening torque of the housing conn...

Page 45: ...t on set swivel angle Max swivel angle 20 adjustable Reading field height See reading field curves Electrical data Power consumption max 4W Mechanical data Weight 580g without connection hood Dimensions WxHxD 58 x 125 x 110mm without connection hood Table 5 2 Specifications of the BCL 301i and BCL 300i oscillating mirror scanners without heating Type BCL 300i Stand alone BCL 301i multiNet plus sla...

Page 46: ...sing heater During the heating phase around 30min when the inside temperature rises above 15 C the temperature switch connects the BCL 300i BCL 301i to the supply voltage This is followed by the self test and the changeover to read operation The PWR LED lights up showing overall readiness for operation When the inside temperature reaches approximately 18 C another temperature switch turns the hous...

Page 47: ...ine scanner without heating with the following differences 5 2 2 Oscillating mirror scanner with heating Technical data same as for line scanner without heating with the following differences Type BCL 300i Stand alone BCL 301i multiNet plus slave Type Line scanner with heater Electrical data Operating voltage 24VDC 20 Power consumption max 17W Structure of the heating Housing heating and separate ...

Page 48: ... insufficient cable cross section Environmental data Operating temperature range 35 C 40 C Storage temperature range 20 C 70 C Table 5 5 Specifications of the BCL 301i and BCL 300i oscillating mirror scanners with heating Type BCL 300i Stand alone BCL 301i multiNet plus slave Type Deflection mirror scanner with heating Optical data Useful opening angle Max 60 Electrical data Operating voltage 24VD...

Page 49: ...ensioned drawing of complete overview of the BCL 300i BCL 301i with MS 3xx MK 3xx 5 3 2 Dimensioned drawing of complete overview of the BCL 300i BCL 301i with KB 301 3000 Figure 5 2 Dimensioned drawing of complete overview of the BCL 300i BCL 301i with KB 301 3000 BCL 3xx with MS 3xx hood with integrated connectors BCL 3xx with MK 3xx terminal hood BCL 3xx with KB 301 cable hood Cable length 3m ...

Page 50: ...Specifications 48 BCL 300i BCL 301i Leuze electronic 5 3 3 Dimensioned drawing of line scanner with without heating Figure 5 3 Dimensioned drawing BCL 300i BCL 301i line scanner S 102 A Optical axis ...

Page 51: ...0i BCL 301i 49 TNT 35 7 24V 5 3 4 Dimensioned drawing of deflection mirror scanner with without heating Figure 5 4 Dimensioned drawing BCL 300i BCL 301i deflection mirror scanner S 100 A Optical axis B Deflection angle of the laser beam 30 ...

Page 52: ...ic 5 3 5 Dimensioned drawing of oscillating mirror scanner with without heating Figure 5 5 Dimensioned drawing BCL 300i BCL 301i oscillating mirror scanner O 100 A Optical axis B Swivel angle of the laser beam 20 C Deflection angle of the laser beam 30 ...

Page 53: ...K 3xx terminal hood Figure 5 6 Dimensioned drawing of MS 3xx hood with integrated connectors MK 3xx terminal hood MS 3xx hood with integrated connectors MK 3xx terminal hood Attention To ensure protection class IP 65 is fulfilled the screws of the connection hood are tightened with a tightening torque of 1 4Nm for connecting to the BCL ...

Page 54: ... drawing of KB 301 3000 cable hood Figure 5 7 Dimensioned drawing of KB 301 3000 cable hood Attention To ensure protection class IP 65 is fulfilled the screws of the connection hood are tightened with a tightening torque of 1 4Nm for connecting to the BCL Cable length 3m ...

Page 55: ... box Figure 5 8 Dimensioned drawing of MA 100 terminal box A Green indicator diode SW I O B S2 switch termination ON OFF C S1 switch address setting via multiNet D JP8 jumper address range 0 15 16 31 E BCL connection F Shielding connection G Terminal strip for the electrical connection H Contact surface for FE ...

Page 56: ...called reading field depends on the quality of the printed bar code and its dimensions Therefore above all the module of a bar code is decisive for the size of the reading field Notice A rule of thumb The smaller the module of the bar code is the smaller the maximum reading distance and reading field width will be M Module The narrowest line or space of a bar code in mm ZB Wide character Wide bars...

Page 57: ... as a raster scanner projects 8 scan lines which vary depending on the reading distance from the raster aperture Distance mm starting at the zero position 50 100 200 300 400 450 700 Raster line cover mm all raster lines Front scanner 8 14 24 35 45 50 77 Deflection mirror scanner 12 17 27 38 48 54 80 Table 5 7 Raster line cover as a function of the distance ...

Page 58: ... zero position of the reading distance always refers the front edge of the housing of the beam exit and is shown in figure 5 10 for the three housing types of the BCL 300i BCL 301i Figure 5 10 Zero position of the reading distance Reading conditions for the reading field curves Bar code type 2 5 Interleaved Ratio 1 2 5 ANSI specification class A Reading rate 75 Table 5 8 Reading conditions Zero po...

Page 59: ...y reading field curve for line scanner with deflection mirror The reading field curve applies for the reading conditions stated in table 5 8 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BCL 3xxi S R1 N 102 m 0 127 m 0 15 m 0 2 m 0 15 m 0 127 m 0 2 Reading distance mm Reading field width mm 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BCL 3xxi...

Page 60: ...ng mirror scanners The reading field curves apply for the reading conditions stated in table 5 8 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BCL 3xxi O N 100 m 0 127 m 0 15 m 0 2 m 0 15 m 0 127 m 0 2 Reading distance mm Reading field width mm 25 0 75 50 100 150 200 250 300 125 175 225 275 20 40 80 60 100 20 40 80 60 100 BCL 3xxi O N 100 m 0 127 m 0 15 m 0 2 m 0 15 m 0 ...

Page 61: ...Figure 5 16 Medium Density reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi S R1 M 102 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 Reading distance mm Reading field width mm 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi S R1 M 10...

Page 62: ...ve for oscillating mirror scanners The reading field curves apply for the reading conditions stated in table 5 8 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi O M 100 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 Reading distance mm Reading field width mm 0 50 100 150 250 350 450 200 300 400 50 100 150 25 75 125 50 100 150 25 75 125 BCL 3xxi O M 100 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 ...

Page 63: ...eading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi S R1 F 102 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5 m 0 3 Reading distance mm Reading field width mm 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL ...

Page 64: ...g mirror scanners The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi O F 100 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5 m 0 3 Reading distance mm Reading field width mm 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi O F 100 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5...

Page 65: ...rve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi S R1 L 102 m 0 5 m 0 35 m 0 8 m 0 35 m 0 5 m 0 8 Reading distance mm Reading field width mm 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 30...

Page 66: ...The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi O L 100 m 0 5 m 0 35 m 0 8 m 0 35 m 0 5 m 0 8 Reading distance mm Reading field width mm 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi O...

Page 67: ... office or shipping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the name plate Laser warning signs Brief manual The name plate provides information as to what BCL type your device is For specific information please refer to chapter 5 Name plates of the bar code readers of the BCL 300i BC...

Page 68: ...bar code readers can be mounted in two different ways Via four or six M4x5 screws on the bottom of the device Via a BT 56 mounting device in the two fastening grooves on the bottom of the device Attention The BCL 300i does not fulfill protection class IP 65 until the connection hood has been screwed on Minimum tightening torque of the housing connection screws on the connection hood 1 4Nm 6 2 1 Fa...

Page 69: ... fastening grooves It is designed for rod mounting Ø 16mm to 20mm For ordering instructions please refer to chapter Type overview and accessories on page 136 BT 56 mounting device Figure 6 3 BT 56 mounting device Clamping jaws for fastening on the BCL 300i BCL 301i Clamp profile for fastening to round or oval pipes Ø 16 20mm A Rod holder turnable 360 B Rods Ø 16 20mm All dimensions in mm ...

Page 70: ...Installation and mounting 68 BCL 300i BCL 301i Leuze electronic Figure 6 4 Mounting example of BCL 300i BCL 301i with BT 56 ...

Page 71: ...When mounting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being read For further information see the notices in chapter 6 3 Please refer to chapter 5 4 for the permissible minimum and maximum distances between the BCL 300i BCL 301i and the labels to be read Clamping jaws for fastening on the BCL 300i BCL 301i A Holder turnable 360 B ITEM joint ...

Page 72: ...ent time to e g initiate sorting operations on the basis of the read data The display elements such as LEDs or the display should be highly visible For configuring and commissioning with the webConfig tool the USB interface should be easily accessible For specific information please refer to chapter 6 and chapter 7 Notice The beam of the BCL 300i BCL 301i exits parallel to the housing base in the ...

Page 73: ...3 Avoiding total reflection deflection mirror scanner For the BCL 300i BCL 301i with deflection mirror the laser beam exits at an angle of 105 to the rear housing wall An angle of incidence of 15 of the laser to the label has already been integrated in the deflection mirror so that the BCL 300i BCL 301i can be installed parallel to the bar code rear housing wall Figure 6 7 Total reflection line sc...

Page 74: ... bar code reader is parallel to the object This will result in an angle of inclination of approx 25 Figure 6 8 Total reflection BCL 300i BCL 301i with oscillating mirror 6 3 5 Mounting location When selecting a mounting location pay attention to Maintaining the required environmental conditions temperature humidity Possible soiling of the reading window due to liquids abrasion by boxes or packagin...

Page 75: ...alling the BCL 300i BCL 301i in a protective housing it must be ensured that the scanning beam can exit the protective housing without obstruction 6 3 7 Possible reading angles between BCL 300i BCL 301i and bar code The optimum alignment of the BCL 300i BCL 301i is accomplished when the scan line scans the code bars almost at a right angle 90 All reading angles that are possible between the scan l...

Page 76: ...the BCL 300i BCL 301i with a soft cloth after mounting Remove all packaging remains e g carton fibers or Styrofoam balls In doing so avoid leaving fingerprints on the front cover of the BCL 300i BCL 301i Attention Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device ...

Page 77: ...BCL 301i differ in their interfaces and in their function as standalone device or multiNet slave Figure 7 1 shows the different connection variants Notice On delivery the products are provided with a plastic protective cap on the side of the system plug or the system socket Additional connection accessories can be found in chapter 13 Attention The BCL 300i does not fulfill protection class IP 65 u...

Page 78: ...ctronic Location of the electrical connections Figure 7 1 Location of the electrical connections Line scanner MK 300 KB 301 3000 MS 300 MA 100 Cable M12 connector Terminals Terminal box Line scanner with deflection mirror Oscillating mirror scanner or or ...

Page 79: ...unctional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly If faults cannot be corrected the device should be removed from operation and protected against possible commissioning Attention For UL applications use is permitted exclusively in Class 2 circuits according to NEC National Electric Code The bar code readers of the BCL ...

Page 80: ...rvice interface Parameter memory is integrated into the MS 300 which temporarily stores the settings of the BCL 300i in the case of replacement and transmits them to a new device Figure 7 2 BCL 300i MS 300 hood with integrated M12 connectors Notice The shielding connection is done via the M12 connector housing Notice The integrated parameter memory for the simple replacement of the BCL 300i is loc...

Page 81: ...s integrated into the MK 300 which temporarily stores the settings of the BCL 300i in the case of replacement and transmits them to a new device Figure 7 3 BCL 300i MK 300 terminal hood with spring loaded terminals Notice The integrated parameter memory for simple exchange of the BCL 300i is located in the MK 300 Cable fabrication and shielding connection Remove approx 78mm of the connection cable...

Page 82: ...d into the metal screw fitting and fastened when the cord grip is closed Then lead the individual wires into the terminals according to the diagram Wire end sleeves are not necessary Notice See chapter 5 3 6 Dimensioned drawing of MS 3xx hood with integrated connectors MK 3xx terminal hood dimensioned drawing on page 52 ...

Page 83: ...with KB 301 3000 cable hood Notice The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface e g metallic equipment The MA 100 contains a shielding terminal for the shielding connection of the KB 301 3000 Notice See chapter 5 3 8 Dimensioned drawing of MA 100 terminal box dimensioned drawing on page 53 RS485A CTS RX RXD RX GN...

Page 84: ...rawing on page 52 7 2 5 Standalone operationBCL 300i During standalone operation of the BCL 300i the host interface of the superior system is connected to HOST BUS IN Please make certain that the correct interface is used on the superior system The standard setting of the BCL 300i for the host interface is RS 232 SERVICE 2 1 3 5 4 GND D D VB ID Cable hood with 3m cable KB 301 3000 Mini B USB socke...

Page 85: ... located in the MS 301 is used to set the multiNet address of the BCL 301i If the BCL 301i is the last participant on the multiNet bus cable the BUS OUT socket on the MS 301 must be fitted with a terminator plug accessories Figure 7 7 BCL 301i MS 301 hood with integrated M12 connectors Notice The shielding connection is done via the M12 connector housing Notice The integrated parameter memory for ...

Page 86: ...tioning as the service interface Parameter memory is integrated into the MK 301 which temporarily stores the settings of the BCL 301i in the case of replacement and transmits them to a new device Address setting as well as termination of the multiNet is done in the interior of the MK 301 Figure 7 8 BCL 301i MK 301 terminal hood with spring loaded terminals Notice The integrated parameter memory fo...

Page 87: ...ng connection Remove approx 78mm of the connection cable sheathing 15mm of sheath of the shielded line must be freely accessible Figure 7 9 Cable fabrication for MK 301 terminal hood The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed Then lead the individual wires into the terminals according to the diagram Wire end s...

Page 88: ...ination are located in the terminal compartment of the MA 100 Figure 7 10 BCL 301i MA 100 terminal box with KB 301 3000 cable hood Notice The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface e g metallic equipment The MA 100 contains a shielding terminal for the shielding connection of the KB 301 3000 RS485A CTS RX RXD R...

Page 89: ...A 100 terminal box in contrast to the BCL 300i 7 3 4 Network operation BCL 301i in the Leuze multiNet plus In Leuze multiNet plus network operation the incoming bus is connected to BUS IN and the outgoing bus to BUS OUT If the network address of the BCL 301i is not 0 the device starts up in multiNet slave mode and attempts to make contact with a multiNet master If BUS OUT is not used for the conti...

Page 90: ... Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are discharged via the functional earth connection PWR SW IN OUT Pin M12 Name terminal Core color1 1 on the KB 301 3000 Remark 1 VIN black Positive supply voltage 18 30VDC 2 SWIO_1 gray Configurable switching i...

Page 91: ...ol Described in the following is the external wiring for use as a switching input or output the respective function assignments to the switching inputs outputs can be found in chapter 10 Function as switching input Figure 7 1 Switching input connection diagram SWIO_1 and SWIO_2 If you use a sensor with a standard M12 connector please note the following Pins 2 and 4 must not be operated as switchin...

Page 92: ...Switching output SWIO_2 switches by default on No Read 7 4 2 SERVICE USB interface Mini B type Ensure adequate shielding The entire connection cable must absolutely be shielded acc to the USB specifications Cable length must not exceed 3m Use the Leuze specific USB service cable See chapter 13 Type overview and acces sories for the connection and use a service PC to configure Switching output Swit...

Page 93: ...3 and Figure 7 3 Figure 7 4 HOST BUS IN RS 232 RS 422 Pin M12 Name terminal Core color1 1 on the KB 301 3000 Remark 1 CTS RX yellow CTS signal RS 232 RX RS 422 2 TXD TX white red TXD signal RS 232 TX RS 422 3 GND_ISO Violet Reference potential 0V for RS 232 4 RTS TX red RTS signal RS 232 TX RS 422 5 RXD RX white yellow RXD signal RS 232 RX RS 422 FE via thread FE via screw fitting Functional earth...

Page 94: ... CTS hardware handshake is used RS 422 interface Figure 7 4 BCL 300i Pin assignments HOST BUS IN as RS 422 Notice for connecting the RS 422 interface Ensure adequate shielding The entire connection cable must be shielded and earthed The Rx Rx and Tx Tx wires must be stranded in pairs Twisted Pair BCL300 HOST BUS IN GND_ISO 3 2 1 4 RXD RX TXD TX RTS TX CTS RX 5 Host RXD TXD GND CTS RTS up to 10m Tw...

Page 95: ...1i is suitable for use in the Leuze multiNet plus scanner network HOST BUS IN RS 485 5 pin connector B coded Pin M12 Name terminal Remark 1 n c Not connected 2 RS485 B RS 485 B signal line 3 GND485 Reference ground RS 485 potential equalization 4 RS485 A RS 485 A signal line 5 FE Functional earth shield FE via thread FE via screw fitting Functional earth housing Table 7 4 Pin assignment HOST BUS I...

Page 96: ...ating resistor network See chapter 13 Type overview and accesso ries on the BUS OUT socket or via the activation of the termination via a slide switch in the MK 301 or the MA 100 Notice The bus front on the bus master MA 31 or BCL 500i is automatically terminated BUS OUT RS 485 5 pin socket B coded Pin M12 Name terminal Remark 1 VCC485 5 V DC for bus termination 2 RS485 B RS 485 B signal line 3 GN...

Page 97: ...nding station address is assigned to every partic ipating BCL 301i via the address switch in the MS 301 MK 301 or MA 100 The devices are networked by connecting the individual RS 485 interfaces in parallel In the Leuze multiNet plus network the individual network devices sequentially transfer their data to the network master when requested The master then transmits the data of all network devices ...

Page 98: ...t the shielding to the slaves on both sides with FE and loop it through The maximum cable length in the network is 1200m The termination is to be switched on at the last participant MK 301 MA 100 or an external terminator plug is to be mounted MS 301 Figure 7 6 Leuze multiNet plus system topology Notice Use the recommended connectors sockets or the ready made cables and terminating resistors See c...

Page 99: ...h network device with an address 0 is thereby automatically informed that it is a slave in the Leuze multiNet plus with this address and that it is initialized and queried by the network master No other settings are necessary for commissioning in the Leuze multiNet plus Other settings The parameters necessary for the reading task such as the code types to be read and the number of digits of the co...

Page 100: ...300i BCL 301i LED indicators Two multicolor LEDs are used as the primary display instrument LED functions PWR LED off Device OFF no supply voltage flashes green Device ok initialization phase no bar code reading possible voltage connected self test running initialization running green continuous light Device ok bar code reading possible self test successfully finished device monitoring active gree...

Page 101: ...ous light Device error parameter enable no bar code reading possible BUS LED off No supply voltage no communication possible flashes green Initialization of interfaces BCL 300i standalone of the network slaves waiting for initialization by the master BCL 301i slave green continuous light Operation ok interfaces BCL 300i standalone network slaves were initialized by the master BCL 301i slave flashe...

Page 102: ...ing so the upper line displays the selected function and the lower line displays the result The background lighting is activated by the push of any button and automatically deactivated after a defined point in time Display functions The following functions can be displayed and activated Reading result result of reading process Decodequality quality of decoding process BCL Info device status error ...

Page 103: ...splay functions Reading result 88776655 1st line read result display function 2nd line code content of the bar code e g 88776655 Decoding quality 84 1st line decoding quality display function 2nd line decoding quality in percent e g 84 BCL info Error code 3201 1st line device status display function 2nd line error code e g Error code 3201 I O status In 0 Out 1 1st line input output state display f...

Page 104: ...which are supported by all commonly used modern browsers e g Mozilla Firefox beginning with Version 3 0 or Internet Explorer beginning with Version 8 0 it is possible to operate the Leuze webConfig tool on any internet ready PC Notice The webConfig tool is offered in 5 languages German English French Italian Spanish 9 1 Connecting the SERVICE USB interface The SERVICE USB interface of the BCL 300i...

Page 105: ...ou can also start the webConfig tool of the BCL 300i BCL 301i by double clicking on the BCL 5xxi icon In order for the BCL 300i BCL 301i to be automatically detected by the connected PC the USB driver must be installed once on your PC To do this you must have administrator privileges Please proceed according to the following steps Start your PC with administrator privileges and log on Load the CD ...

Page 106: ...g tool by starting the browser installed on your PC and entering the following IP address 192 168 61 100 This is the default Leuze maintenance address for communication with bar code readers of the BCL 300i and BCL 500i series In both cases the following start page appears on your PC Figure 9 2 The start page of the webConfig tool Notice The webConfig tool is completely contained in the firmware o...

Page 107: ...cesses are displayed immediately As a result this menu item can be used to determine the optimum installation location Configuration for adjusting decoding for data formatting and output switching inputs outputs communication parameters and interfaces etc Diagnostics for event logging of warnings and errors Maintenance for updating the firmware The user interface of the webConfig tool is largely s...

Page 108: ...s etc Control Configuration of activation and deactivation e g auto activation AutoReflAct etc Data Configuration of code content such as filtering segmentation of bar code data etc Output Configuration of data output header trailer reference code etc Communication Configuration of the host interface and the service interface Oscillating mirror Configuration of the oscillating mirror settings Noti...

Page 109: ...s basic configuration steps which you can carry out via the webConfig tool Via the webConfig tool The most convenient way to configure the BCL 300i BCL 301i is via the webConfig tool To use the webConfig tool you need to establish a USB connection between the BCL 300i BCL 301i and a PC laptop Notice Notes on the use of the webConfig tool can be found in chapter 9 Leuze webConfig tool on page 102 ...

Page 110: ...setting as described below Activation of the reading gate via SWIO_1 the scanning beam becomes visible If a bar code is detected it is output via the RS 232 interface according to the following protocol STX code data CRT LF 9600 Baud 8 data bits no parity 1 stop bit If the BCL 300i is equipped with a display the read bar code content appears on this display Notice The BCL 300i can decode the follo...

Page 111: ...e device is ready The BCL 301i works in the standard setting multiNet mode factory setting as described below Activation of the reading gate via SWIO_1 the scanning beam becomes visible If a bar code is detected it is sent to the master via Leuze multiNet If the BCL 301i is equipped with a display the read bar code content appears on this display Notice The BCL 301i can decode the following code t...

Page 112: ...one via the Max no of labels parameter Definition of up to 8 different code types Labels that match one of the defined code types are decoded Further parameters can be set for each code type The code type symbology The Number of digits either up to 5 different numbers of digits e g 10 12 16 20 24 or a range Interval mode and up to three additional numbers of digits e g 2 10 12 16 26 The Reading re...

Page 113: ...g according to characteristics for handling identical bar code information Data segmentation for differentiating between identifier and content of the read data Data filtering according to content and or identifier in order to suppress the output of bar codes with specific content identifiers Completeness inspection of the read data Sorting and formatting the output data in the Output submenu Conf...

Page 114: ...ure the connected switching inputs according to your requirements To do this first set the I O mode to Input and then configure the switching behavior Via webConfig Configuration Device Switching inputs outputs Notice Alternatively one can also activate decoding via the online command and deactivate it via the online command Further information on the online commands can be found in chapter 11 Adv...

Page 115: ...ching output A switching output can be activated at the start end of the reading gate depending on the read result reference code comparison positive negative read result valid invalid depending on the state of the device ready not ready data transmission active not active active standby error no error etc As described in chapter 7 of the manual connect the required switching outputs Configure the...

Page 116: ...onfiguration data via the buttons in the upper part of the middle window of all submenus of the Configuration main menu Figure 10 1 Storing configuration data in the webConfig tool 10 4 2 Replacing a defective BCL 300i BCL 301i The MS 300 MS 301 hoods with integrated connectors and the MK 300 MK 301 terminal hoods feature an integrated parameter memory in which the configuration data is saved as a...

Page 117: ... call up error messages call up statistical device information carry out a software reset in order to reinitialize the device Syntax Online commands consist of one or two ASCII characters followed by command parameters No separation characters may be entered between the command and the command parameter s Both small and capitalized letters can be used Example Command CA autoConfig function Paramet...

Page 118: ...edgment please check interface connections protocol and service switches Software reset Command V Description Requests device version information Parameter no Acknowledgment BCL 300i SM 100 V 1 3 8 2008 02 15 The first line contains the device type of the BCL 300i BCL 301i followed by the device version number and version date The data which is actually displayed may vary from the values given her...

Page 119: ...ing the bar code in the parameter memory Parameter no Acknowledg ment xx yy zzzzzz xx Code type of the read code 01 2 5 Interleaved 02 Code 39 03 Code 32 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Addendum 11 Codabar 12 Code 93 13 GS1 DataBar OMNIDIRECTIONAL 14 GS1 DataBar LIMITED 15 GS1 DataBar EXPANDED yy Number of digits of the read code zzzzzz Contents of the decoded label A appears if the l...

Page 120: ...stores the decoded data in the current parameter set Acknowledgment CSx x Status 0 Valid CA command 1 Invalid command 2 autoConfig could not be activated 3 autoConfig could not be deactivated 4 Result could not be deleted Description xx yy zzzzzz xx No of digits of the read code yy Code type of the read code 01 2 5 Interleaved 02 Code 39 03 Code 32 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Adde...

Page 121: ...the laser beam is used to display the reading quality Depending on how many read results could be extracted the duration of the laser s off time increases If the reading quality is high the laser beam flashes in brief regular intervals The worse the decoder decodes the longer the pauses become during which the laser is switched off The flashing intervals become more and more irregular because the ...

Page 122: ...the working buffer for direct further processing Parameter RSyvxxzzzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code 2 v Storage location for reference code 0 RAM EEPROM 3 RAM only xx Defined code type see command CA z Defined code information 1 63 characters Acknowledgment RSx x Status 0 Valid Rx command 1 Invalid command 2 Insufficient...

Page 123: ...e defined quickly by read ing an example label Parameter RTy y Function 1 Defines reference code 1 2 Defines reference code 2 Activates the definition of reference code 1 up to the value of Parameter no_of_labels Exits the Teach in process Acknowledgment The BCL 300i BCL 301i first responds with the command RS and corresponding status see command RS After a bar code has been read it sends the resu...

Page 124: ...of reference codes 1 to 2 Acknowledgment If no reference codes are defined the BCL 300i BCL 301i responds with the RS command and corresponding status see command RS For valid codes the output corresponds to the following format RCyvxxzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code 2 v Memory location for reference code 0 RAM EEPROM 3 ...

Page 125: ...n by a manual command Deactivation by a switching input Deactivation upon reaching the specified read quality equal scans Deactivation by timeout Deactivation upon reaching a preset number of scans without information Parameter no Acknowledgment None Command Description The command deactivates decoding This command can be used to deactivate the reading gate Following deactivation the read result i...

Page 126: ...ate of High corresponds to a voltage of 0V at the switching output Parameter OA a a Selected switching output 1 2 unit dimensionless Acknowledgment None Command OA Description This command may be used to query the states of the switching inputs and outputs that are configured as a switching output and that have been set via commands The logic state is output i e an inverted logic is taken into acc...

Page 127: ...re ignored You may also use only a selection of the existing switching inputs outputs as long as these are listed in ascending order Parameter OA S1 a S2 a a State of the switching output 0 Low 1 High Acknowledgment OA aa aa Status acknowledgment unit dimensionless 00 ok 01 Syntax error 02 Parameter error 03 Other error Command OD Description The switching outputs 1 and 2 can be deactivated with t...

Page 128: ...output unit dimensionless I Switching input O Switching output P Passive Command OF Description This command may be used to configure the function of the switching inputs outputs 1 and 2 You may also use only a selection of the exist ing switching inputs outputs as long as these are listed in ascending order Parameter OF S1 a S2 a a Function of the switching input output unit dimensionless I Switc...

Page 129: ... in permanent memory 2 Default or factory parameter set 3 Operating parameter data set in volatile memory Target type Parameter set to which the data is to be copied unit dimensionless 0 Parameter data set in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 03 Copying the data set from the permanent memory to the operating parameter data set ...

Page 130: ...mand can be used to edit the first two parameter sets in permanent and volatile memory A check sum can be used for reliable parameter transfer Parameter PR BCC type PS type Address Data length BCC BCC type Check digit function during transfer unit dimensionless 0 Not used 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memo...

Page 131: ...parameters follow Start Relative address of the data within the data set aaaa Four digit unit dimensionless P value A Parameter value of the parameter stored at this address the parameter set data bb is converted from HEX format to a 2 byte ASCII format for transfer BCC Check sum calculated as specified under BCC type Acknowledgment negative PS aa Parameter reply aa Status acknowledgment unit dime...

Page 132: ... memory 3 Operating parameter data set in volatile memory Permissible combinations here include 20 Output of the parameter differences between the default and the permanently saved parameter set 23 Output of the parameter differences between the default parameter set and the operating parameter set saved in volatile memory 03 Output of the parameter differences between the perma nent parameter set...

Page 133: ... 131 TNT 35 7 24V Acknowledgment negative PS aa aa Status acknowledgment unit dimensionless 0 No difference 1 Syntax error 2 Impermissible command length 6 Impermissible combination parameter set 1 and parameter set 2 8 Invalid parameter set Command PD ...

Page 134: ...ess 0 No check digit 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memory 3 Operating values stored in RAM Status Mode of parameter processing without function here unit dimensionless 0 No reset after parameter change no further parameters 1 No reset after parameter change additional parameters follow 2 With reset after p...

Page 135: ... acknowledgment unit dimensionless 01 Syntax error 02 Impermissible command length 03 Impermissible value for checksum type 04 Invalid check sum received 05 Impermissible data length 06 Invalid data parameter limits violated 07 Invalid start address 08 Invalid parameter set 09 Invalid parameter set type Command PT ...

Page 136: ...addressing and el connection of the slave Red continuous light No communication Incorrect wiring Incorrect address Check interface Check wiring Check addressing Orange flashing Timeout Error on interface Check interface wiring Table 12 1 General causes of errors Error Possible error cause Measures No communication via USB service interface Incorrect connection cable Connected BCL 300i BCL 301i is ...

Page 137: ...Cross the items in the Measures column which you have already examined fill out the fol lowing address field and fax the pages together with your service contract to the fax number listed below Customer data please complete Leuze Service fax number 49 7021 573 199 Device type Company Contact partner department Phone direct Fax Street No ZIP code City Country ...

Page 138: ...ral 2 Front Optics N High Density near M Medium Density medium distance F Low Density remote L Long Range very large distances Scanning princi ple S Line scanner single line R1 Line scanner raster O Oscillating mirror scanner i Integrated fieldbus technology Interface 00 RS 232 RS 422 standalone 01 RS 485 multiNet Slave 04 PROFIBUS DP 08 ETHERNET TCP IP UDP 48 PROFINET IO RT BCL Bar code reader Ta...

Page 139: ...50116205 BCL 300i S L 100 with L optics 50116211 BCL 300i S N 100 D with N optics and display 50116222 BCL 300i S M 100 D with M optics and display 50116216 BCL 300i S F 100 D with F optics and display 50116204 BCL 300i S L 100 D with L optics and display 50116210 BCL 300i S N 100 D H with N optics display and heating 50116221 BCL 300i S M 100 D H with M optics display and heating 50116215 BCL 300...

Page 140: ...ptics 50116298 BCL 301i S L 100 with L optics 50116304 BCL 301i S N 100 D with N optics and display 50116315 BCL 301i S M 100 D with M optics and display 50116310 BCL 301i S F 100 D with F optics and display 50116297 BCL 301i S L 100 D with L optics and display 50116303 BCL 301i S N 100 D H with N optics display and heating 50116314 BCL 301i S M 100 D H with M optics display and heating 50116309 B...

Page 141: ...ription Part no TS 02 4 SO M12 M12 connector with integrated terminating resistor for BUS OUT 50038539 Table 13 5 Terminating resistor for the BCL 301i Type designation Description Part no KD 02 5 BA M12 axial socket for HOST or BUS IN shielded 50038538 KD 02 5 SA M12 axial connector for BUS OUT shielded 50038537 KD 095 5A M12 axial socket for voltage supply shielded 50020501 Table 13 6 Connectors...

Page 142: ...ius 50mm 13 10 3 Order codes of the cables for voltage supply PWR connection cable 5 pin socket A coded not shielded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE gray Thread FE bare PWR VIN 1 2 3 4 I O 1 I O 2 GND FE 5 M12 socket A coded Type designation Description Part no K D M12A 5P 5m PVC M12 socket for PWR axial connector open cable end cable length 5m not shiel...

Page 143: ...in lengths from 2 30m Special cables on request 13 11 2 Contact assignment RS 485 connection cable KB PB for multiNet plus Figure 13 11 Cable configuration multiNet plus connection cables multiNet plus connection cable 5 pin socket connector B coded Pin Name Core color 1 N C 2 A N green 3 N C 4 B P red 5 N C Thread FE bare 1 2 3 4 A N B P N C N C N C 5 3 2 1 4 N C A N B P N C N C 5 M12 socket B co...

Page 144: ...GND_ISO gray 4 RTS TX pink 5 RXD RX brown Thread FE bare HOST BUS IN RXD RX TXD TX RTS TX GND_ISO CTS RX 1 2 3 4 5 M12 socket B coded All wire pairs stranded colors in acc with DIN 47100 1 Conductor pair with white brown insulation 2 Conductor pair with green yellow insulation 3 Conductor pair with gray pink insulation 4 Filler polyester threads Shielding contact via connector housing Type designa...

Page 145: ... 1m 50104096 KB PB 2000 SBA Cable length 2m 50104097 KB PB 5000 SBA Cable length 5m 50104098 KB PB 10000 SBA Cable length 10m 50104099 KB PB 15000 SBA Cable length 15m 50104100 KB PB 20000 SBA Cable length 20m 50104101 KB PB 25000 SBA Cable length 25m 50104174 KB PB 30000 SBA Cable length 30m 50104173 M12 socket for BUS IN axial connector open line end KB SSI IBS 2000 BA Cable length 2m 50104172 K...

Page 146: ...cleaning agents can damage the housing window 14 2 Repairs servicing Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or service organization should repairs be required The addresses can be found on the inside of the cover and on the back Notice When sending devices to Leuze electronic for repair please provide an accurate description of the error 1...

Page 147: ...Appendix Leuze electronic BCL 300i BCL 301i 145 TNT 35 7 24V 15 Appendix 15 1 Declaration of Conformity Figure 15 1 Declaration of conformity BCL 300i BCL 301i ...

Page 148: ...Appendix 146 BCL 300i BCL 301i Leuze electronic Figure 15 2 Connection hood connector unit declaration of conformity ...

Page 149: ...e return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control character 3 DC4 20 14 24 DEVICE CONTROL 4 Device control character 4 NAK 21 15 25 NEG ACKNOWLEDGE Negative acknowledge SYN ...

Page 150: ...Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 31 61 1 Number 2 50 32 62 2 Number 3 51 33 63 3 Number 4 52 34 64 4 Number 5 53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMICOLON Semicolon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS Equals 62 3E 76 GREATER THAN Greater t...

Page 151: ...er T 84 54 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126 V Capital letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE SLANT Reverse slant 93 5D 135 CLOSING BRACKET Closing bracket 94 5E 136 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 ...

Page 152: ...r q 113 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower case letter u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter 123 7B 173 OPENING BRACE Opening brace 124 7C 174 VERTICAL LINE Vert...

Page 153: ... 3 SC 0 S Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on Code type 13 GS1 DataBar OMNIDIRECTIONAL ...

Page 154: ...dul 0 5 6677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on ...

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