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Operating Instructions

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01334J

8.

Do  not  operate  charger  with  damaged  cord  or
plug; replace it immediately.

9.

Do not operate charger if it has received a sharp
blow,  been  dropped,  or  otherwise  damaged  in
any way; take it to a qualified service center.

10. Do  not  disassemble  charger;  take  it  to  a

qualified service center when service or repair is
required.    Incorrect  reassembly  may  result  in  a
risk of electric shock or fire.

11. To reduce risk of  electric  shock,  unplug  charger

from a live outlet or disconnect AC power to the
outlet  before  attempting  any  maintenance  or
cleaning.    Turning  off  controls  will  not  reduce
this risk.

INTRODUCTION

This battery charger is a self-regulating charger with
a  minimum  of  moving  parts,  designed  for  long,
trouble-free  service.    Built-in  line  voltage  compen-
sation  produces  a  consistent  output  when  the  AC
supply  voltage  varies  by  as  much  as  10%  from
nominal.    Convection  cooling  maximizes  the
reliability  and  minimizes  any  maintenance  costs.
ONLY liquid electrolyte lead-acid batteries should be
recharged  with  this  charger  to  ensure  superior
battery  performance  and  life.    A  patented  electronic
circuit  turns  the  charger  on  and  off  automatically.
When the battery has reached its maximum state of
charge,  the  solid  state  control  will  turn  the  charger
off.

DANGER:    TO  REDUCE  THE  RISK  OF  FIRE,

DO 

NOT 

USE 

THE 

CHARGER 

NEAR

FLAMMABLE MATERIALS OR VAPORS.

AC INPUT

The  charger  must  be  connected  to  a  100-125  or
200-250  VAC,  50  or  60  Hertz,  single  phase  AC
power source.  This charger is equipped with an AC
voltage  selector  switch  which  allows  you  to  change
the  input  AC  voltage  for  the  application  required.
The  selector  switch  is  located  on  the  front  of  the
charger.    To  operate  in  the  100-125  volt  AC  range,
the  switch  should  read  115V  and  to  operate  in  the
200-250  volt  AC  range,  the  switch  should  read
230V.    Charger  is  equipped  with  an  IEC  320  AC
power inlet receptacle.  An AC power cord having an
IEC  320  molded  connector  is  used  to  connect  the
charger  to  the  power  source.    The  cord  must  be
connected into an outlet that is properly installed and
grounded  in  accordance  with  all  local  codes  and
ordinances.

DANGER:    NEVER  ALTER  AC  CORD  OR

PLUG  IF  IT  WILL  NOT  FIT  OUTLET.    HAVE  A
PROPER  OUTLET  INSTALLED  BY  A  QUALIFIED

ELECTRICIAN.    IMPROPER  CONNECTION  CAN
RESULT IN A RISK OF AN ELECTRIC SHOCK.

GROUNDING INSTRUCTIONS

Charger AC receptacle has an equipment grounding
conductor  which  must  be  connected  to  the  ground
through the AC cord to the outlet ground.

DANGER:  IMPROPER CONNECTION OF THE

EQUIPMENT-GROUNDING  CONDUCTOR  CAN
RESULT IN A RISK OF AN ELECTRIC SHOCK.

If an extension cord is required, always use a three-
conductor,  No.  14  AWG  (1.5mm)  heavy  duty  cord
with  ground,  properly  wired,  in  good  electrical
condition  and  keep  it  as  short  as  possible.    Make
sure  the  pins  on  the  plug  of  the  extension  cord  are
the same number, size and shape as the AC plug on
the  battery  charger  cord.    The  use  of  an  improper
extension cord could result in a risk of fire or electric
shock.    Locate  all  cords  so  they  will  not  be  stepped
on,  tripped  over  or  otherwise  subjected  to  damage
or stress.

DC OUTPUT

This battery charger is designed to produce a 12 volt
DC output with an initial charge current of 10 amps.
ONLY  12  VOLT,  6  CELL,  55  TO  105  AMPHOUR,
LIQUID 

ELECTROLYTE 

(WET) 

LEAD 

ACID

BATTERIES  SHOULD  BE  USED.    The  charge
current  will  decrease  gradually  to  about  3  amps  as
the battery reaches full charge and will remain there
until  the  charger  turns  off.    Liquid  electrolyte
batteries  will  normally  be  charged  to  2.5-2.6  volts
per cell.

OPERATING INSTRUCTIONS

Instructions  printed  on  the  cover  of  the  charger
are for daily reference.

1.

Set the Power switch to OFF and make sure the
DC  output  cord  is  properly  connected  to  the
battery.  The BLACK wire must be connected to
battery negative (-) and the RED wire to battery
positive  (+).    Make  sure  all  connections  are
clean and tight.

2.

Connect  AC  supply  cord  to  a  grounded  outlet
which  matches  the  voltage  setting  on  the
charger's AC voltage selector switch.

3.

Set the power switch to AUTO.  The charger will
start  after  a  short  delay  as  indicated  by  the
ammeter movement.

WARNING: 

 

LEAD 

ACID 

BATTERIES

GENERATE GASES WHICH CAN BE EXPLOSIVE.
CHARGE  ONLY  IN  WELL  VENTILATED  AREAS.
DO  NOT  DISCONNECT  CHARGER  DC  OUTPUT

Summary of Contents for 15840

Page 1: ...rger 2 Before using battery charger read all instructions and cautionary markings on battery charger battery and product using battery CAUTION TO REDUCE RISK OF INJURY CHARGE ONLY LIQUID ELECTROLYTE LEAD ACID RECHARGEABLE BATTERIES OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL INJURY AND DAMAGE 3 Do not expose charger to rain or snow 4 Use of an attachment not recommended or sold by the batt...

Page 2: ...d into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER NEVER ALTER AC CORD OR PLUG IF IT WILL NOT FIT OUTLET HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN IMPROPER CONNECTION CAN RESULT IN A RISK OF AN ELECTRIC SHOCK GROUNDING INSTRUCTIONS Charger AC receptacle has an equipment grounding conductor which must be connected to the...

Page 3: ...d batteries a Someone should be within range of your voice or close enough to come to your aid when you work near a battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and wa...

Page 4: ... equipment range where the battery loses power earlier and earlier in the day indicates one of the following a The electrolyte level in conventional liquid electrolyte lead acid batteries was allowed to drop below the top of the battery plates Add distilled water to just cover the tops of the plates immediately upon discovery and fill to the proper level with distilled water at the completion of t...

Page 5: ...1 TRANSFORMER ASSEMBLY 18805S 1 ELECTRONIC TIMER KIT 24551S 1 SWITCH ASSEMBLY 13102S 1 AMMETER 12 AMP 15488S 1 BUSHING INSULATOR FOR DC CORDSET 19997S 1 CORDSET DC 16 AWG RED BLACK 18684S 1 CIRCUIT BREAKER DC 23518S 1 SWITCH ASSEMBLY 22149S 2 FUSE 2 AMP 250V DELAY 05322S 2 FUSEHOLDER AC 24748S 1 AC CONNECTOR ASSEMBLY 28783S 2 CIRCUIT BREAKER AC BEFORE 12 98 AFTER 12 98 ...

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