background image

Operating Instructions

4

01334J

6.

Keep  tops  of  batteries  clean  and  dry  to  prevent
excessive self-discharge. Keep battery terminals
reasonably tight.

CHARGER TROUBLESHOOTING

CAUTION: 

 

DO 

NOT 

OPERATE 

THE

CHARGER  IF  IT  IS  DAMAGED  OR  APPEARS  TO
BE  MALFUNCTIONING.    PERSONAL  INJURY  OR
DAMAGE  TO  THE  CHARGER  OR  BATTERIES
MAY  RESULT.    DO  NOT  DISASSEMBLE  THE
CHARGER.  TAKE IT TO A QUALIFIED SERVICE
AGENT 

WHEN 

SERVICE 

OR 

REPAIR 

IS

REQUIRED.    INCORRECT  REASSEMBLY  MAY
RESULT  IN  A  RISK  OF  ELECTRIC  SHOCK  OR
FIRE.

1.

If  there  is  no  ammeter  movement  three  to  five
(3-5) seconds after the charger connections are
made,  one  of  the  following  is  preventing  the
charger from turning on:

a.

Charger  power  switch  is  not  in  AUTO
position.

b.

Charger is not plugged into a live AC outlet.

c.

Battery  connections  are  wrong  (reverse
polarity).

d.

Battery  is  no  longer  serviceable  (voltage
below 2 volts for 12 volt system).

2.

If the charger turns off before the batteries are
fully charged, it indicates one of the following:

a.

The  AC  power  was  interrupted  during
charge.

b.

The DC cord was accidentally disconnected
from the battery during charge.

c.

The  battery  has  been  allowed  to  sulfate.
Charge the battery at least once every three
days  when  the  equipment  is  lightly  utilized.
Once  sulfation  is  allowed  to  take  place  it
may  be  partially  reduced  by  returning,
temporarily, to daily charging.

3.

A  decrease  in  equipment  range  where  the
battery loses power earlier and earlier in the day
indicates one of the following:

a.

The  electrolyte  level  in  conventional  liquid
electrolyte  lead-acid  batteries  was  allowed
to  drop  below  the  top  of  the  battery  plates.
Add  distilled  water  to  just  cover  the  tops  of
the  plates  immediately  upon  discovery  and
fill  to  the  proper  level  with  distilled  water  at
the completion of the very next charge cycle.
Battery  capacity  lost  in  this  manner  is
permanent  and  is  not  recovered  with
additional charge cycles.

b.

Use  of  the  equipment  before  the  batteries
have  been  fully  charged  and  the  charger
turns  off.    This  shortens  battery  life  and
hastens  the  onset  of  reduced  daily  range.
Battery  capacity  lost  in  this  manner  is
permanent  and  is  not  recovered  with
additional charge cycles.

c.

This  is  the  normal  wearout  process  for  all
types of deep-cycle motive power batteries.

4.

The  charger  runs  14  hours  before  turning  off.
This indicates one of the following:

a.

Batteries larger than 130 amp-hour capacity
(20 hr. rate) can require more than 14 hours
to charge.

b.

New batteries (5 cycles or less) can require
more than 14 hours to charge.

c.

Overdischarged batteries can require more
than 14 hours to charge.

5.

If battery voltage exceeds 2.70 volts per cell, the
charger turns off indicating one of the following:

a.

Improper batteries used with charger.  Must
be  a  6  cell,  2.35-2.50  volts  per  cell  battery
system.

b.

Battery design may be inappropriate for this
use.  Check with your dealer for deep-cycle
batteries only.

c.

Sulfation of batteries may have occurred.

Summary of Contents for 15840

Page 1: ...rger 2 Before using battery charger read all instructions and cautionary markings on battery charger battery and product using battery CAUTION TO REDUCE RISK OF INJURY CHARGE ONLY LIQUID ELECTROLYTE LEAD ACID RECHARGEABLE BATTERIES OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL INJURY AND DAMAGE 3 Do not expose charger to rain or snow 4 Use of an attachment not recommended or sold by the batt...

Page 2: ...d into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER NEVER ALTER AC CORD OR PLUG IF IT WILL NOT FIT OUTLET HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN IMPROPER CONNECTION CAN RESULT IN A RISK OF AN ELECTRIC SHOCK GROUNDING INSTRUCTIONS Charger AC receptacle has an equipment grounding conductor which must be connected to the...

Page 3: ...d batteries a Someone should be within range of your voice or close enough to come to your aid when you work near a battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and wa...

Page 4: ... equipment range where the battery loses power earlier and earlier in the day indicates one of the following a The electrolyte level in conventional liquid electrolyte lead acid batteries was allowed to drop below the top of the battery plates Add distilled water to just cover the tops of the plates immediately upon discovery and fill to the proper level with distilled water at the completion of t...

Page 5: ...1 TRANSFORMER ASSEMBLY 18805S 1 ELECTRONIC TIMER KIT 24551S 1 SWITCH ASSEMBLY 13102S 1 AMMETER 12 AMP 15488S 1 BUSHING INSULATOR FOR DC CORDSET 19997S 1 CORDSET DC 16 AWG RED BLACK 18684S 1 CIRCUIT BREAKER DC 23518S 1 SWITCH ASSEMBLY 22149S 2 FUSE 2 AMP 250V DELAY 05322S 2 FUSEHOLDER AC 24748S 1 AC CONNECTOR ASSEMBLY 28783S 2 CIRCUIT BREAKER AC BEFORE 12 98 AFTER 12 98 ...

Reviews: