background image

14

Electric Power Generation

2020.07 / f

Installation and maintenance

R180

AVR

5599 en -

8.3 - Test procedure

Build-up test

To test build-up, start the variac at 0 volts 

and set the output voltage to around 5VAC 

between X1 and X2. If the AVR is OK, the DC 

voltmeter will display a stable value between 

terminals F1 and F2 on the AVR which will 

increase as the input power increases.

Voltage control test

The default AVR voltage setpoint is around 

415VAC. The bulb should remain ON for a 

supply voltage level below the setpoint i.e. 

around 415VAC and should turn OFF when 

the input voltage is increased above the 

setpoint by the variac. The bulb transition 

will be gradual because the AVR is stable.

External potentiometer test

Connect the 1 K potentiometer between 

terminals A1 and A2. The external 

potentiometer will allow the setpoint to drop 

to 330V from 415V (minimum and maximum 

positions).  This  can  be  verified  by  the 

voltage control test described above.

UFRO test

Set the variac output voltage to 400VAC. 

The bulb will up light because the setpoint is 

415V. Now turn on the switch which is 

connected to the 50Hz/60Hz input. The bulb 

will gradually go OFF due to the change in 

the UFRO setpoint. If the switch is turned 

OFF the bulb will light up again. In 60Hz 

mode the UFRO LED will light up.

Sensing loss test

Open connection W on the AVR terminal 

and start the AVR at 400V. The sensing loss 

LED will light up and the bulb will be ON for 

5 sec and then switch OFF.

Stability test

The bulb dimming rate during the voltage 

control test depends upon the AVR stability 

setting. At  minimum  stability,  the  bulb  will 

switch ON and OFF around the voltage 

setpoint. A higher stability setting will 

decrease the speed of bulb dimming and 

brightening.

Voltage range

The AVR voltage range can be checked by 

performing a voltage control test for V 

potentiometer min and V potentiometer 

max. This test gives the approximate voltage 

range values.

UFRO test

The UFRO factory setpoint is around 

 

47.5Hz. Set the variac output to 410VAC.

Turn the UFRO potentiometer clockwise 

until the UFRO LED turns ON. One more 

clockwise turn of the UFRO potentiometer 

will gradually switch OFF the bulb.

Summary of Contents for Nidec R180

Page 1: ...R180 AVR Installation and maintenance...

Page 2: ...arning symbol for electrical danger to personnel All servicing or repair operations perfor med on theAVR should be undertaken by personnel trained in the commissioning servicing and maintenance of ele...

Page 3: ...7 4 2 Connection diagram for 300V to 530V voltage range with droop powered by AREP 8 4 3 Connection diagram for 300V to 530V voltage range with droop powered by PMG 9 5 AVR SETTINGS 10 6 TROUBLESHOOT...

Page 4: ...1 and 5A signal from a droop current transformer in U phase to give a voltage droop which allows the alternator to operate in parallel The R180 has an accessory input which can be used as a remote po...

Page 5: ...meter range The auxiliary input range is set by the potentiometer marked Acc This potentiometer sets the maximum voltage range for the external potentiometer or the auxiliary input range Stability Thi...

Page 6: ...0 s 350V peak 5 Up to 75 Hz 8 Excitation current 6A DC continuous 9A for 5 seconds short circuit operation 9 Regulation 0 5 at AVR sensing terminals 10 Maximum excitation limit 6A DC factory setting 1...

Page 7: ...0 07 f Installation and maintenance R180 AVR 5599 en 4 MAIN FUNCTION OF THE AVR 4 1 Connection diagram for 180V to 310V voltage range OVER EXC UFRO SL UFRO STABILITY ACC EXTERNAL POT 1K V ADJ 4 5V DC...

Page 8: ...07 f Installation and maintenance R180 AVR 5599 en 4 2 Connection diagram for 300V to 530V voltage range with droop powered by AREP 0V CURRENT PROPORTIONAL WINDING OVER EXC UFRO SL UFRO STABILITY ACC...

Page 9: ...eration 2020 07 f Q1 Q2 U Installation and maintenance R180 AVR 5599 en 4 3 Connection diagram for 300V to 530V voltage range with droop powered by PMG OVER EXC UFRO SL UFRO STABILITY ACC EXTERNAL POT...

Page 10: ...at the terminals using the voltage adjustment potentiometer If oscillations are seen on the voltmeter A C indicating the alternator terminal voltage gradually turn the STABILITY trimmer on the R180 cl...

Page 11: ...nal potentiometer link open Connect link or potentiometer as necessary Loss of sensing voltage Connect as per the diagram Prime mover rpm falls Set rpm Incorrect regulation Prime mover rpm falls Set r...

Page 12: ...red lead to X2 the multimeter will display 0 4V to 0 6V Connect the red lead to Z1 the multimeter will display 0 4V to 0 6V Connect the red lead to Z2 the multimeter will display 0 4V to 0 6V Connect...

Page 13: ...potentiometer 250V 110V transformer 8 2 Connection Connect the 100 W bulb between the F1 and F2 terminals on the AVR Connect the 110V transformer output to X1 and X2 on the AVR Connect the 250V end of...

Page 14: ...t voltage to 400VAC The bulb will up light because the setpoint is 415V Now turn on the switch which is connected to the 50Hz 60Hz input The bulb will gradually go OFF due to the change in the UFRO se...

Page 15: ...15 Electric Power Generation 2020 07 f 147 115 90 56 5 11 16 117 159 142 Installation and maintenance R180 AVR 5599 en 9 DIMENSIONS TOP VIEW SIDE VIEW...

Page 16: ...ion you may require For all spare parts orders or technical support requests send your request to service epg leroy somer com or your nearest contact whom you will find at www lrsm co support indicati...

Page 17: ...ous materials The following components and materials require special treatment and must be separated from the alternator before the recycling process electronic materials found in the terminal box inc...

Page 18: ...18 Electric Power Generation 2020 07 f Installation and maintenance R180 AVR 5599 en...

Page 19: ...ient repair support and maintenance services Trust your alternator maintenance and support to electric power generation experts Our field personnel are 100 qualified and fully trained to operate in al...

Page 20: ...www emersonindustrial com 2020 07 f www leroy somer com epg 5599 en Linkedin com company leroy somer Twitter com Leroy_Somer_en Facebook com LeroySomer Nidec en YouTube com LeroySomerOfficiel...

Reviews: