Leroy-Somer LSA 43.2 Installation And Maintenance Manual Download Page 15

15

LEROY-SOMER

2013.01 / k

Installation and maintenance

LSA 43.2/44.2 - 4 POLES

ALTERNATORS

3434 en -

4.6 - Dismantling, reassembly

During the warranty period, this 

operation should only be carried out in 

an LEROY-SOMER approved workshop 

or in our factory, otherwise the warranty

may be invalidated.

Whilst being handled, the machine 

should remain horizontal (rotor not 

locked in position). Check how much the 

machine weighs before choosing the 

lifting method.

 

• Tools required

To  fully  dismantle  the  machine,  we 

recommend using the tools listed below:

- 1 ratchet s extension

- 1 torque wrench

- 1 set of flat spanners: 7, 8, 10, 12 mm

- 1 socket set: 8, 10, 13, 16, 18, 21, 22, 24 mm

- 1 size: 5 Allen key (eg. Facom: ET5), 6 Allen 

key (ET6), 10 Allen key (ET10), 14 Allen key 

(ET14)

- 1 T20 and T30 TORX bit

- 1 puller (U35) / (U32/350).

• Screw tightening torque

See section 5.4.

• Access to diodes

- Remove the air intake grille [51]

- Remove the surge suppressor [347]

- Disconnect the 6 diodes using an ohm-

meter or a battery lamp (see section 4.5.2)

-  Replace  the  bridges,  respecting  the 

polarity (see section 4.5.1)

- Replace the surge suppressor [347]

- Refit the air intake grille [51]

- Replace the terminal box lid [48]

• Access to connections and the

regulation system

The terminals are accessed directly by 

removing the terminal box lid [48].

To access the AVR adjustment 

potentiometers, the side plate [367] should 

be removed.

• Replacing the NDE bearing
- Dismantling 

- Remove the terminal box lid [48]

- Remove the air intake grille [51]

- Unscrew the fixing clamps on the power 

output cables, remove the connector from 

the exciter and the R 791 module.

- Remove the 4 nuts on the tie rods

- Remove the NDE shield [36] using a puller: 

eg. U.32 - 350 (FACOM)

- Remove the ball bearing [70] using a screw 

puller.

 

- Reassembly

- Heat the inner slipring of a new bearing by 

induction or in a drying oven at 80 °C (do not 

use an oil-bath) and fit it to the machine.

- Place the preloading wavy washer [79] in 

the shield and fit a new O ring seal [349].

Refit the NDE shield  and pass the bundle of 

wires between the top bars of the shield.

- Refit the fixing clamps on the cables, the 

R 791 module and the exciter connector.

- Refit the air intake grille [51].

- Replace the terminal box lid [48].

WARNING

Summary of Contents for LSA 43.2

Page 1: ...k 343 347 48 1 124 41 198 107 37 4 16 15 15 30 33 322 324 325 325 320 323 320 49 28 207 120 This manual is to be given to the end user 3434 en LSA 43 2 44 2 4 POLES ALTERNATORS Installation and maint...

Page 2: ...electrical danger to personnel WARNING SYMBOLS We wish to draw your attention to the following 2 safety measures which must be complied with a During operation do not allow anyone to stand in front o...

Page 3: ...STALLATION 6 3 1 Assembly 6 3 2 Checks prior to first use 7 3 3 Terminal connection diagrams 7 3 4 Commissioning 10 3 5 Setting up 10 4 SERVICING MAINTENANCE 11 4 1 Safety measures 11 4 2 Routine main...

Page 4: ...international standards See the EC Declaration of Incorporation on the last page 1 2 Inspection On receipt of your alternator check that it has not suffered any damage in transit If there are obvious...

Page 5: ...Mounting arrangements IM 1201 MD 35 foot and flange mounted single bearing with SAE coupling disc IM 1001 B 34 double bearing with SAE flange and standard cylindrical shaft extension Drip proof machin...

Page 6: ...ing the machines check that they are compatible by undertaking a torsional analysis of the transmission checking the dimensions of the flywheel and its housing the flange coupling discs and offset WAR...

Page 7: ...ith the exciter field disconnected Note Prolonged standstill In order to avoid these problems we recommend the use of space heaters as well as turning over the machine from time to time Space heaters...

Page 8: ...T6 L1 U L2 V L3 W L L 60 Hz 50 Hz 110 120 120 110 120 120 130 6 7 8 T9 T8 T7 T12 T10 T11 T4 T3 T2 T1 T5 T6 L L L3 W T1 T7 T10 T9 T3 T6 T11 T5 T2 T8 L2 V B T12 T4 L1 V Connection codes L L voltage Fact...

Page 9: ...60Hz Output Exciter field connection 6 5 6 R250 R438 6 5 6 Single phase dedicated SHUNT version R 251 AVR 2 wire output without terminal block Series connection shunt excitation White Blue Black Red...

Page 10: ...terminal inside the terminal box is connected to the electrical earth circuit The earth terminal ref 28 is connected to the frame The connections inside the terminal box must never be subjected to st...

Page 11: ...al connections in the installation Electrical servicing Commercially available volatile degreasing agents can be used Do not use trichlorethylene perchlo rethylene trichloroethaneoranyalkaline product...

Page 12: ...ting or play in coupling Rotor balancing fault Engine Alternator Excessive vibration and humming noise coming from the machine Phase imbalance Stator short circuit Abnormal noise Alternator damaged by...

Page 13: ...coil short circuited Check the resistance Speed too low Increase the drive speed do not touch theAVR voltage pot P2 before running at the correct speed Voltage too high AdjustAVRvoltage potentiometer...

Page 14: ...0W ASSEMBLY A Field Assembly B Connect a Variac variable power supply and a diode bridge on both exciter field wires 5 and 6 Both these systems should have characteristics which are compatible with th...

Page 15: ...2 Replace the bridges respecting the polarity see section 4 5 1 Replace the surge suppressor 347 Refit the air intake grille 51 Replace the terminal box lid 48 Access to connections and the regulation...

Page 16: ...is correctly mounted and that all screws are tightened Accessing the main field and stator Dismantling Follow the procedure for dismantling the bearings see sections 4 6 5 1 and 4 6 6 1 Remove the co...

Page 17: ...57 18 4 0 23 L65 0 083 1 76 18 4 0 23 L8 0 063 1 96 18 4 0 23 Fieldexcitationcurrentiexc A 400V 50Hz i exc excitation current of the exciter field LSA 43 2 no load at load S1 0 5 1 3 S15 0 5 1 5 S25...

Page 18: ...0 024 3 32 0 17 0 28 4 6 0 5 L12 0 019 3 66 0 16 0 21 4 6 0 5 Fieldexcitationcurrentiexc A 400V 50Hz i exc excitation current of the exciter field LSA 44 2 no load at load VS3 1 3 6 VS45 1 4 2 S7 1 3...

Page 19: ...sors with thermistors PTC These are thermistor triplets with a positive temperature coefficient installed in the stator winding 1 per phase There can be a maximum of 2 triplets in the winding at 2 lev...

Page 20: ...ce LSA 43 2 44 2 4 POLES ALTERNATORS 3434 en 5 4 Exploded view parts list and tightening torque LSA 43 2 44 2 single bearing 343 349 347 70 79 90 36 51 48 59 1 124 41 47 198 100 107 91 37 4 16 15 15 3...

Page 21: ...allation and maintenance LSA 43 2 44 2 4 POLES ALTERNATORS 3434 en LSA 43 2 44 2 double bearing 343 349 347 70 79 90 36 51 59 1 124 41 48 49 47 100 107 91 28 37 4 15 30 33 217 410 60 68 63 67 198 207...

Page 22: ...ort AREP 36 1 Shield on exciter end 124 1 Terminal block M10 20 37 4 Tie rod 43 2 Tie rod 44 2 M12 M14 57 90 198 1 Voltage regulator AVR 41 1 Cover front panel 207 1 AVR damper seal 47 1 Cover rear pa...

Page 23: ...d IEC 60034 1 and 60034 5 ISO 8528 3 Reciprocating internal combustion engine driven alternating current generating sets Part 3 Alternating current generators for generating sets Low Voltage Directive...

Page 24: ...www leroy somer com...

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