Leroy-Somer LSA 43.2 Installation And Maintenance Manual Download Page 11

11

LEROY-SOMER

2013.01 / k

Installation and maintenance

LSA 43.2/44.2 - 4 POLES

ALTERNATORS

3434 en -

4 - SERVICING - MAINTENANCE

4.1 - Safety measures

Servicing or troubleshooting must be 

carried out strictly in accordance with 

instructions so as to avoid the risk of 

accidents and to maintain the machine in 

its original state.

All such operations performed on the 

alternator should be undertaken by 

personnel trained in the commissioning, 

servicing and maintenance of electrical 

and mechanical components, who must

wear personal protective equipment 

appropriate for mechanical and electrical 

hazards.

Before  any  intervention  on  the  machine, 

ensure that it cannot be started by a manual 

or automatic system and that you have 

understood the operating principles of the 

system.

Warning : During and after running, the 

alternator will reach temperatures hot 

enough to cause injury, such as burns.

4.2 - Routine maintenance

• Checks after start-up

After approximately 20 hours of operation, 

check that all fixing screws on the machine 

are still tight, plus the general state of the 

machine and the various electrical 

connections in the installation.

• Electrical servicing

Commercially-available volatile degreasing 

agents can be used.

Do not use: trichlorethylene, perchlo-

rethylene, trichloroethane or any alkaline 

products.

These operations must be performed at a 

cleaning station, equipped with a 

vacuum system that collects and flushes 

out the products used.

The insulating components and the 

impregnation system are not at risk of 

damage from solvents. Avoid letting the 

cleaning product run into the slots.

Apply  the  product  with  a  brush,  sponging 

frequently to avoid accumulation in the 

housing. Dry the winding with a dry cloth. Let 

any traces evaporate before reassembling 

the machine.

• Mechanical servicing

Cleaning the machine using water or a 

highpressure washer is strictly prohi-

bited. Any problems arising from such 

treatment are not covered by our 

warranty.

Degreasing: Use a brush and detergent 

(suitable for paintwork).

Dusting: Use an air gun.

If the machine is fitted with air inlet and outlet 

filters,  the  maintenance  personnel  should 

clean them routinely at regular intervals. In 

the case of dry dust, the filter can be cleaned 

using compressed air and/or replaced if it is 

clogged.

After cleaning the alternator, it is essential to 

check the winding insulation (see sections 

3.2 and 4.8).

WARNING

WARNING

Summary of Contents for LSA 43.2

Page 1: ...k 343 347 48 1 124 41 198 107 37 4 16 15 15 30 33 322 324 325 325 320 323 320 49 28 207 120 This manual is to be given to the end user 3434 en LSA 43 2 44 2 4 POLES ALTERNATORS Installation and maint...

Page 2: ...electrical danger to personnel WARNING SYMBOLS We wish to draw your attention to the following 2 safety measures which must be complied with a During operation do not allow anyone to stand in front o...

Page 3: ...STALLATION 6 3 1 Assembly 6 3 2 Checks prior to first use 7 3 3 Terminal connection diagrams 7 3 4 Commissioning 10 3 5 Setting up 10 4 SERVICING MAINTENANCE 11 4 1 Safety measures 11 4 2 Routine main...

Page 4: ...international standards See the EC Declaration of Incorporation on the last page 1 2 Inspection On receipt of your alternator check that it has not suffered any damage in transit If there are obvious...

Page 5: ...Mounting arrangements IM 1201 MD 35 foot and flange mounted single bearing with SAE coupling disc IM 1001 B 34 double bearing with SAE flange and standard cylindrical shaft extension Drip proof machin...

Page 6: ...ing the machines check that they are compatible by undertaking a torsional analysis of the transmission checking the dimensions of the flywheel and its housing the flange coupling discs and offset WAR...

Page 7: ...ith the exciter field disconnected Note Prolonged standstill In order to avoid these problems we recommend the use of space heaters as well as turning over the machine from time to time Space heaters...

Page 8: ...T6 L1 U L2 V L3 W L L 60 Hz 50 Hz 110 120 120 110 120 120 130 6 7 8 T9 T8 T7 T12 T10 T11 T4 T3 T2 T1 T5 T6 L L L3 W T1 T7 T10 T9 T3 T6 T11 T5 T2 T8 L2 V B T12 T4 L1 V Connection codes L L voltage Fact...

Page 9: ...60Hz Output Exciter field connection 6 5 6 R250 R438 6 5 6 Single phase dedicated SHUNT version R 251 AVR 2 wire output without terminal block Series connection shunt excitation White Blue Black Red...

Page 10: ...terminal inside the terminal box is connected to the electrical earth circuit The earth terminal ref 28 is connected to the frame The connections inside the terminal box must never be subjected to st...

Page 11: ...al connections in the installation Electrical servicing Commercially available volatile degreasing agents can be used Do not use trichlorethylene perchlo rethylene trichloroethaneoranyalkaline product...

Page 12: ...ting or play in coupling Rotor balancing fault Engine Alternator Excessive vibration and humming noise coming from the machine Phase imbalance Stator short circuit Abnormal noise Alternator damaged by...

Page 13: ...coil short circuited Check the resistance Speed too low Increase the drive speed do not touch theAVR voltage pot P2 before running at the correct speed Voltage too high AdjustAVRvoltage potentiometer...

Page 14: ...0W ASSEMBLY A Field Assembly B Connect a Variac variable power supply and a diode bridge on both exciter field wires 5 and 6 Both these systems should have characteristics which are compatible with th...

Page 15: ...2 Replace the bridges respecting the polarity see section 4 5 1 Replace the surge suppressor 347 Refit the air intake grille 51 Replace the terminal box lid 48 Access to connections and the regulation...

Page 16: ...is correctly mounted and that all screws are tightened Accessing the main field and stator Dismantling Follow the procedure for dismantling the bearings see sections 4 6 5 1 and 4 6 6 1 Remove the co...

Page 17: ...57 18 4 0 23 L65 0 083 1 76 18 4 0 23 L8 0 063 1 96 18 4 0 23 Fieldexcitationcurrentiexc A 400V 50Hz i exc excitation current of the exciter field LSA 43 2 no load at load S1 0 5 1 3 S15 0 5 1 5 S25...

Page 18: ...0 024 3 32 0 17 0 28 4 6 0 5 L12 0 019 3 66 0 16 0 21 4 6 0 5 Fieldexcitationcurrentiexc A 400V 50Hz i exc excitation current of the exciter field LSA 44 2 no load at load VS3 1 3 6 VS45 1 4 2 S7 1 3...

Page 19: ...sors with thermistors PTC These are thermistor triplets with a positive temperature coefficient installed in the stator winding 1 per phase There can be a maximum of 2 triplets in the winding at 2 lev...

Page 20: ...ce LSA 43 2 44 2 4 POLES ALTERNATORS 3434 en 5 4 Exploded view parts list and tightening torque LSA 43 2 44 2 single bearing 343 349 347 70 79 90 36 51 48 59 1 124 41 47 198 100 107 91 37 4 16 15 15 3...

Page 21: ...allation and maintenance LSA 43 2 44 2 4 POLES ALTERNATORS 3434 en LSA 43 2 44 2 double bearing 343 349 347 70 79 90 36 51 59 1 124 41 48 49 47 100 107 91 28 37 4 15 30 33 217 410 60 68 63 67 198 207...

Page 22: ...ort AREP 36 1 Shield on exciter end 124 1 Terminal block M10 20 37 4 Tie rod 43 2 Tie rod 44 2 M12 M14 57 90 198 1 Voltage regulator AVR 41 1 Cover front panel 207 1 AVR damper seal 47 1 Cover rear pa...

Page 23: ...d IEC 60034 1 and 60034 5 ISO 8528 3 Reciprocating internal combustion engine driven alternating current generating sets Part 3 Alternating current generators for generating sets Low Voltage Directive...

Page 24: ...www leroy somer com...

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