Leroy-Somer FLS 100 FCR Maintenance Manual Download Page 7

17

MAINTENANCE

(F)LS (ES, IA, MV, PX), FCR

3-phase asynchronous TEFV brake motors

5025 en - 2013.03 / a

LEROY-SOMER

en

5 - TROUBLESHOOTING GUIDE

Incident

Possible cause

Action

Abnormal noise

Originating in motor or driven machine?

Uncouple the motor from the driven equipment and 

test the motor on its own

Test the brake release system

Noisy motor

Mechanical cause:

 if the noise persists after 

swit ching off the electrical power supply
- vibration

- Check that the key conforms with the type of 

balan cing

- damaged bearings

- Change the bearings

- mechanical friction: ventilation, brake disc, coupling

- Check

Electrical cause:

 if the noise stops after switching 

off the electrical power supply

- Check the power supply at the motor terminals

- normal voltage and 3 phases balanced

- Check terminal block connection and tightening of 

the connectors

- abnormal voltage

- Check the power supply line

- phase imbalance

- Check the winding resistance and the supply 

(vol tage) balancing

Motor heats up 

abnormally

- faulty ventilation

- Monitor the environment

- Clean the fan cover and the cooling fins

- Check the fan is correctly mounted on the shaft

- faulty supply voltage

- Check

- terminal connection fault

- Check

- overload

- Check the current consumption against the current 

shown on the motor nameplate

- partial short-circuit

- Check the electrical continuity of the windings  

and/or the installation

- phase imbalance

- Check the windings resistance

Motor does not start

no load

- mechanical locking

- broken supply line

Release the brake, and with the motor switched off:

- check the shaft rotates freely by hand

- check fuses, electrical protection, starting device, 

electrical continuity

on-load

- phase imbalance

When switched off:

- check the direction of rotation (phase order)

- check the resistance and the continuity of the 

win dings

- check electrical protection

The brake does not release

Insufficient supply voltage:

Defective coil:

The maximum permissible voltage drop is 15 % of

the rated voltage

Change the coil

The brake releases but it is 

very noisy:

Air gap irregular, or too large:

Foreign body in the air gap:

Dismantle if necessary and clean (see §4)

Clean the parts

The brake releases but 

braking is insufficient

Insufficient pressure on springs:

Correct pressure on springs:

Adjust springs (see instructions §4) and 

Check for wear on the linings

Check the surface condition of the ring and the brake 

shield

Blow away any friction dust

Summary of Contents for FLS 100 FCR

Page 1: ...3 61 62 10 33 4 60 52 1 2 48 6 F LS ES IA MV PX FCR 3 phase asynchronous TEFV brake motors Maintenance 5025 en 2013 03 a en...

Page 2: ...return valve for example The following precautions must be taken before working on any stopped device mains voltage disconnected and no residual voltage present careful study of the causes of the sto...

Page 3: ...on number Notified Organisation Specific marking II 2D Ex tb IIIC Group II category 2 Dust or II 3D Ex tc IIIB Group II category 3 non conducting Dust T125 C Maximum surface temperature 125 C Db Dc Pr...

Page 4: ...motor type its number and the information given on the nameplate see 1 number and designation of parts the part numbers can be found on the exploded view 2 1 and their description in the parts list 2...

Page 5: ...oupling to the machine Desmantling reassembling the brake lever option DLRA Desmantling the brake lever DLRA Unscrew the handle of the lever 53 1 if fitted on the hand release lever Unscrew the cover...

Page 6: ...tly the state of the bearings must be checked Damaged bearings must be replaced as soon as possible to prevent worse damage to the motor and the driven equipment When one bearing needs to be replaced...

Page 7: ...mounted on the shaft faulty supply voltage Check terminal connection fault Check overload Check the current consumption against the current shown on the motor nameplate partial short circuit Check the...

Page 8: ...the shunts for separate power supply DEBRANCHER LE BLOC REDRESSEUR POUR ESSAI D ISOLEMENT OU DIELECTRIQUE DISCONNECT THE RECTIFIER CELL WHEN TESTING FOR CURRENT INSULATION OR DIELECTRIC 634139 fr en...

Page 9: ...ne according power supply and coil suivant alimentation et bobine according power supply and coil DEBRANCHER LE BLOC REDRESSEUR POUR ESSAI D ISOLEMENT OU DIELECTRIQUE DISCONNECT THE RECTIFIER CELL WHE...

Page 10: ...MOTEURS LEROY SOMER SAS RCS 338 567 258ANGOUL ME CAPITAL DE 65 800 512...

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