Lenze DISCO GKS Series Operating Instructions Manual Download

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BA 11.5032−EN 3.0

Document history

Material number Version

Description

410700

1.0

09/1999

TD09

Completely revised

483298

1.1

12/2003

TD09

Revised description of the mounting position and position of the system blocks

13251318

2.0

10/2007

TD09

New nameplate: Compact unit and DISCO version
Table of oil grades and new representation of the positions of ventilation, oil
filler plug and oil drain plug

.=<Q

3.0

12/2008

TD09

New edition due to reorganisation of the company

0Fig. 0Tab. 0

Summary of Contents for DISCO GKS Series

Page 1: ...BA 11 5032 EN Q Q Operating Instructions Gearbox l DISCO Variable speed drive...

Page 2: ...rbox Helical worm gearbox Gearbox size Number of stages Disco variable speed drive Output design V H S Solid shaft Hollow shaft Hollow shaft with shrink disk A B C Foot mounting with centring Foot mou...

Page 3: ...DISCO variable speed drive without rear mounted gearbox 11 7 0 0 0 Lengend for the product key Product group Product family 1 0 with motor with free drive shaft DISCO size Free output shaft 1 no data...

Page 4: ...d torque 7 Material number 8 Power DISCO variable speed drive with rear mounted gearbox DISCO nameplate Nameplate of rear mounted gearbox GT DISCO 001 iso GT DISCO 006 iso Pos Contents 1 Production lo...

Page 5: ...Revised description of the mounting position and position of the system blocks 13251318 2 0 10 2007 TD09 New nameplate Compact unit and DISCO version Table of oil grades and new representation of the...

Page 6: ...g position A F and position of system modules 1 6 DISCO variable speed drive with helical gearbox GST 1D VDR foot on variable speed drive Terminal box 2 3 4 5Spindle housing 2 3 4 5 Handwheel adjustin...

Page 7: ...l 7 BA 11 5032 EN 3 0 GST D Terminal box 2 3 4 5Spindle housing 2 3 4 5 Handwheel adjusting device 2 3 4 5 A B C D E F...

Page 8: ...elical bevel gearbox and helical worm gearbox GKS D GSS D Solid shaft 2 3 8 3 5 Hollow shaft 0 Hollow shaft with shrink disc 3 5 Flange 2 3 8 3 5 Without flange 0 Terminal box 2 3 4 5 Spindle housing...

Page 9: ...l 9 BA 11 5032 EN 3 0 DISCO variable speed drive without rear mounted gearbox 11 7 0 Terminal box 2 3 4 5Handwheel adjusting device 2 3 4 5 A B C D E F...

Page 10: ...conditions 19 3 3 1 Temperatures 19 3 3 2 Ambient conditions 19 4 Mechanical installation 20 4 1 Storage 20 4 2 Installation 20 5 Electrical installation 21 5 1 Connection of main motor 21 5 2 Electri...

Page 11: ...0 1 Spare parts list 30 10 1 1 DISCO variable speed drive size 02 30 10 1 2 DISCO variable speed drive size 03 32 10 1 3 DISCO variable speed drive size 04 07 34 10 1 4 DISCO variable speed drive size...

Page 12: ...g Instructions must always be in a complete and perfectly readable state 1 2 Terminology used Term In the following text used for DISCO Disco variable speed drive Drive system Drive systems with DISCO...

Page 13: ...l be deemed inappropriate 1 5 Legal regulations Liability The information data and notes in the Operating Instructions were state of the art at the time of printing Claims referring to drive systems w...

Page 14: ...ctions and who are able to recognise potential hazards See IEC 364 definition of skilled personnel 2 2 General safety information This safety information does not claimed to be complete In case of que...

Page 15: ...y through dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury...

Page 16: ...bath The planets located in the pinion cage rotate around the driving inner sun The speed and the force flow are transmitted from the drive shaft to the inner sun The flat double coned planets are dr...

Page 17: ...nical or worm gearboxes can be used to adjust output speed to the requirements of the application Stop The DISCO must only be changed to a fasterspeed while it is running Otherwise the DISCO could be...

Page 18: ...7 132 12 18 132 22 08 GKS 04 28 GKS 05 41 49 59 GKS 06 64 69 79 96 GKS 07 104 113 123 131 168 178 GKS 09 191 202 218 242 252 315 322 GKS 11 329 346 382 392 433 440 GKS 14 574 607 621 684 709 DISCO wit...

Page 19: ...or the motor The operating temperature is determined by the power loss the ambient temperature and the cooling system 3 3 2 Ambient conditions DISCO variable speed drives are dust and hose proof Motor...

Page 20: ...O with ventilation in a manner that the breather screw is at the top Shafts and bright surfaces are delivered with protection against corrosion Over one year Please consult the factory 4 2 Installatio...

Page 21: ...only be changed to a fasterspeed while it is running Otherwise the DISCO could be damaged Changing to a slowerspeed is allowed while the DISCO is standing still 1 Connect the electrical adjustment de...

Page 22: ...ent motor and actuator must stop 5 If the actuator and adjustment motor do not stop reverse the polarity of the adjustment motor Adjustment motor in position 5 limit switch in position 3 Adjustment mo...

Page 23: ...plug removed from the breather screw Note Rear mounted gearboxes must have separate ventilation Operating Instruction of the gearbox 6 2 During operation Stop During running in raised temperatures may...

Page 24: ...est A8 3 90 damage force stage 10 Air release property 5min at 50 C Foam volume after air inlet at 25 95 25 C 230 10 290 ml 7 1 Oil filling quantities for DISCO gearboxes DISCO size Mounting positions...

Page 25: ...speed drives Manufacturer Oil types DISCO lifetime oil Shell Shell Tegula V 32 Astron HLP 32 Pentran 32 LAMORA HLP 32 RENOLIN MR 10 VG 32 RENOFLUID TF 1500 Degol GB 32 OSO 32 BLASIA 32 Energol HL XP...

Page 26: ...EN 3 0 7 1 2 Breather position oil filling screw and drain plug GT DISCO 007 cdr Oil filling for gearboxes without ventilation Ventilation oil filler plug Oil drain plug Oil control plug 1 Facing the...

Page 27: ...rvals for the other drive components 7 3 Maintenance operations 7 3 1 Replacing the lubricant DISCO should be warm Secure the drive system and machinery against unintended movement or mains power up S...

Page 28: ...ssignment Motor runs gearbox does not Coupling components are missing or defective Check mounting Gearbox is defective Inform Lenze Service Unusual running noise Overload Reduce load Check drive machi...

Page 29: ...he manufacturer or forwarder Packaging material Cardboard box to waste paper Plastics to plastics recycling or residual waste Reuse or dispose of wood wool Lubricants Oil grease Dispose according to c...

Page 30: ...parts list DISCO variable speed drive size 02 10 l 30 BA 11 5032 EN 3 0 10 Appendix 10 1 Spare parts list 10 1 1 DISCO variable speed drive size 02 1 03 1 07 221 220 4421 4420 201 4410 4401 4423 4424...

Page 31: ...ip 3 52 Dowel pin 3 53 Hexagon head cap screw 3 56 Dowel pin 3 57 Dowel pin 3 58 Dowel pin 3 59 Cheese head screw 3 60 Spring washer 3 62 Cheese head screw 3 73 Set screw 3 76 Featherkey 3 78 Circlip...

Page 32: ...Appendix DISCO variable speed drive size 03 10 l 32 BA 11 5032 EN 3 0 10 1 2 DISCO variable speed drive size 03 201 220 221 4410 4401 4420 4421 4471 4422 4423 4425 1 08...

Page 33: ...roove ball bearing 3 32 Deep groove ball bearing 3 36 Shaft sealing ring 3 38 Circlip 3 39 Circlip 3 40 Circlip 3 41 Circlip 3 51 Circlip 3 52 Dowel pin 3 53 Hexagon head cap screw 3 56 Dowel pin 3 57...

Page 34: ...Appendix DISCO variable speed drive size 04 07 10 l 34 BA 11 5032 EN 3 0 10 1 3 DISCO variable speed drive size 04 07 4401 4421 201 4420 220 221 4471 4410 4425 4423 4422 1 08...

Page 35: ...ling ring 3 38 Circlip 3 39 Circlip 3 40 Circlip 3 41 Circlip 3 51 Circlip 3 52 Dowel pin 3 53 Hexagon head cap screw 3 56 Dowel pin 3 57 Dowel pin 3 58 Dowel pin 3 59 Cheese head screw 3 60 Spring wa...

Page 36: ...Appendix DISCO variable speed drive size 08 18 10 l 36 BA 11 5032 EN 3 0 10 1 4 DISCO variable speed drive size 08 18 221 220 4420 201 4410 4421 4401 4471 1 08 4424 4422 4423 4425...

Page 37: ...head screw 2 33 Seal 2 34 Cheese head screw 2 35 Spring washer 2 36 Hexagon head cap screw 2 37 Hexagon nut 2 38 Spring washer Pos Name 3 01 Cover 3 03 Flange 3 05 Shaft 3 08 Hub 3 09 Pinion cage 3 10...

Page 38: ...Appendix Speed adjustment mechanism size 02 07 10 l 38 BA 11 5032 EN 3 0 10 1 5 Speed adjustment mechanism size 02 07...

Page 39: ...39 Set screw 4 40 Set screw 4 41 Set screw 4 42 Conical plug 4 43 Protection cover 4 44 Hexagon head cap screw Cheese head screw 4 45 Hexagon head cap screw Cheese head screw 4 46 Spring washer 4 47 C...

Page 40: ...Appendix Speed adjustment mechanisms size 08 18 10 l 40 BA 11 5032 EN 3 0 10 1 6 Speed adjustment mechanisms size 08 18...

Page 41: ...rclip 4 29 Locking ring 4 31 Shim ring 4 32 Seeger ring 4 33 Dowel pin 4 34 Dowel pin 4 35 Dowel pin 4 36 Dowel pin 4 37 Dowel pin 4 38 Dowel pin 4 39 Set screw 4 40 Set screw 4 41 Set screw 4 42 Coni...

Page 42: ...Notes l 42 BA 11 5032 EN 3 0...

Page 43: ...Notes l 43 BA 11 5032 EN 3 0...

Page 44: ...fach 10 13 52 D 31763 Hameln Germany BA 11 5032 EN 3 0 12 2008 2008 TD09 49 0 51 54 82 0 Service 00 80 00 24 4 68 77 24 h helpline Service 49 0 51 54 82 28 00 E Mail Lenze Lenze de Internet www Lenze...

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Lenze DISCO GKS Series, Operating Instructions Manual

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