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Troubleshooting and fault elimination

7-1

L

_^ONQN bk NKM

7

Troubleshooting and fault elimination

7.1

No communication with the controller.

Possible causes

Diagnostics

Remedy

Is the controller switched on?

One of the LED for the operating status must
be on.

^

4-1 .

Controller supply (see Operating Instructions for controller)

Is the fieldbus module supplied with
voltage?

The green bus LED on the fieldbus module
must be

^

4-1 on or blinking

With internal supply, check the connection to the controller.
With external supply, check the corresponding terminals for a 24-V voltage: A
voltage of 24 V

±

10 % must be applied.

The fieldbus module has not been initialised with the controller yet.
Possibility 1: Controller not switched on
Possibility 2: Check controller connection

Does the controller receive
telegrams?

The yellow bus LED on the fieldbus module

^

4-1 must be blinking when a telegram is

i d

tl

Check the wiring.
Check whether host sends telegrams and uses the appropriate interface.

g

g

g

received correctly.
For testing, send telegrams cyclically from
the master

The LON address can be set differently for controller and host. Ensure that
the addresses are identical.

the master.

The addresses for all connected controllers must be unambiguous. If
necessary, correct addresses.
Check wiring to the host.

7.2

Controller does not execute write job

Possible causes

Diagnostics

Remedy

Does the controller send a negative
acknowledgement?

Operating mode L-C0001: The operating mode C0001 does not match when
L-C046 or L-C0135 are being addressed.
Set L-C0001 = 3.
Please see the corresponding information given in chapter ”Parameter setting”,

^

6-1

This parameter can only be read. See the corresponding Operating Instructions.

Does the controller send a positive
acknowledgement?

ACK response from the controller.

82XX parameters can only be changed when the controller is inhibited.
Please see the corresponding information given in chapter ”Parameter setting”,

^

6-1

The controller uses a different parameter set. The parameter change will become
active after the parameter set has been changed.

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Summary of Contents for 2141

Page 1: ...Operating Instructions EDBMF2141 N e Fieldbus module type 2141 LON Local Operating Network ÄN eä Service LON L 24V DC FTT 2141 Show Hide Bookmarks ...

Page 2: ...ing Instructions are only valid together with the corresponding Operating Instruc tions for the 82XX 8200 vector 93XX and 9300 Servo PLC and Drive PLC What is new Material no Version Important Contents 455968 1 0 08 02 TD02 1st edition E 2002 Lenze Drive Systems GmbH No part of these Instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH All info...

Page 3: ...a 3 2 3 4 Dimensions 3 2 3 5 Communication times 3 3 3 5 1 Processing time in the basic unit 3 3 3 5 2 Number of devices connected to the bus 3 3 4 Installation 4 1 4 1 Elements at the front of the 2141 fieldbus module 4 1 4 1 1 Connection of external voltage supply 4 2 4 1 2 Connection for LON bus 4 2 4 1 3 Data for connection terminals 4 2 4 2 Mechanical installation 4 3 4 3 Electrical installat...

Page 4: ... VSD 6 11 6 4 2 1 Location label 6 11 6 4 2 2 Receive Heartbeat Time 6 12 6 4 2 3 Maximum Send Time 6 13 6 4 2 4 Minimum Send Time 6 14 6 4 2 5 Maximum speed 6 15 6 4 2 6 Minimum speed 6 16 6 4 2 7 Rated speed value 6 17 6 4 2 8 Rated frequency 6 18 6 4 2 9 Acceleration time 6 19 6 4 2 10 Deceleration time 6 20 6 4 2 11 Receive heartbeat for AIF CTRL 6 21 6 4 2 12 Monitoring reaction for AIF CTRL ...

Page 5: ...rol GDC from LONMakert 8 1 8 1 1 Installation instructions for the plug In 8 1 8 1 2 Open GDC from the LONMakert 8 2 8 2 Configuration of the LON network 8 3 8 2 1 Configuration of the LON network 8 3 8 2 2 Working with network variables 8 5 8 2 3 Registration of new data types 8 8 8 3 List of abbreviations 8 9 8 4 Glossary 8 10 8 5 More information sources 8 10 8 6 Table of keywords 8 11 Show Hid...

Page 6: ...Contents iv L BA2141 EN 1 0 Show Hide Bookmarks ...

Page 7: ...verters or 82XX frequeny inverters Drive system In the following the term drive system is used for drive systems with fieldbus modules or other Lenze drive components Field bus module In the following text the term fieldbus module is used for the fieldbus module type 2141 LON Cxxx y Subcode y of code Cxxx z B C0410 3 subcode 3 of code C0410 Xk y Terminal strip Xk terminal y z B X3 28 terminal 28 o...

Page 8: ...ways be available during operation of the fieldbus module Any other use shall be deemed as inappropriate Liability The information data and notes in these instructions met the state of the art at the time of printing Claims referring to drive systems which have already been supplied cannot be derived from the information illustrations and descriptions given in these Operating Instructions The spec...

Page 9: ...claim to be complete In case of questions and problems please contact your Lenze representative At the time of delivery the fieldbus module meets the state of the art and ensures basically safe operation The indications given in these Operating Instructions refer to the stated hardware and software versions of the fieldbus modules The fieldbus module is hazardous if unqualified personnel works on ...

Page 10: ...arns of impending dangerr Consequences if disregarded Death or severe injuries Warning of a general danger Warning Warns of potential very hazardous situations Consequences if disregarded Death or severe injuries Caution Warns of potential hazardous situations Consequences if disregarded Light or minor injuries Warning of damage to materials Stop Warns of possible damage to material Consequences i...

Page 11: ...voltage supply possible with devices listed above exception 820X only external supply 3 2 General data application conditions Field Values Order name EMF2141IB Network topology Free topology line tree star ring Possible number of nodes 64 Max cable length 2700 m with bus topology 500 m if the topology is mixed Baud rate 78 kBit s Ambient temperature during operation during transport during storage...

Page 12: ... 59 50 V AC Mains isolation Power stage 820X 821X 270 V AC Basic insulation 822X 8200 vector 270 V AC Double insulation 93XX 270 V AC Double insulation Control terminals 820X 8200 vector with internal supply 0 V AC No mains isolation 8200 vector with external supply 100 V AC Basic insulation 821X 50 V AC Mains isolation 822X 270 V AC Basic insulation 93XX 270 V AC Basic insulation Degree of pollut...

Page 13: ... ms 56 ms tolerance Processing of parameter access if there Read parameter 55 ms 48 ms tolerance g p is a service Parameter writing 108 ms 32 ms tolerance Tab 3 1 Processing time 820X Processing time 821X 8200 vector 822X Parameter data and process data are independent of each other Parameter data 30 ms 20 ms tolerance Process data approx 3 ms 2 ms tolerance Processing time 9300 servo inverter Par...

Page 14: ...Technical data 3 4 L BA2141 EN 1 0 Show Hide Bookmarks ...

Page 15: ...1 fieldbus module OFF 2141 fieldbus module has not been initialised yet BLINKING LON communication is not active 2 3 Green or red DRIVE LED Operating status of 82XX 8200 vector or 93XX see Operating Instructions for controller 4 Service LED OFF Normal operating status BLINKING Fieldbus module not configured yet ON No program available in Neuron 5 Service key e g for signing on a fieldbus module wi...

Page 16: ... Explanation FTT Connection for LON bus two cores twisted pair 4 1 3 Data for connection terminals Electrical connection Plug connector with threaded terminal end Possible connections rigid 1 5 mm2 AWG 16 flexible without wire crimp cap 1 5 mm2 AWG 16 with wire crimp cap without plastic sleeve 1 5 mm2 AWG 16 with wire crimp cap with plastic sleeve 1 5 mm2 AWG 16 Tightening torque 0 5 Nm 4 4 lb in ...

Page 17: ...lation 4 3 L BA2141 EN 1 0 4 2 Mechanical installation Plug the fieldbus module onto the controller here 8200 vector 2141LON001 Use the fixing screw to mount the fieldbus module 2141LON002 Show Hide Bookmarks ...

Page 18: ...lation to VDE 0160 is necessary For this it is for instance possible to use an interface module which provides an additional mains isolation see corresponding manufacturer s data For wiring the electrical isolation of the supply voltage must be taken into account Tip The communciation of controllers 820X and 821X may be interfered by electromagnetic radiation If necessary use an additional PE shie...

Page 19: ...power supply in every control cabinet to supply all devices fieldbus modules Install an equipotential bonding conductor between the control cabinets Tip Internal voltage supply of the fieldbus module connected to a 8200 vector Controllers with an extended AIF interface front of the 8200 vector can be internally supplied The part of the drawing highlighted in grey shows the jumper position With Len...

Page 20: ...Installation 4 6 L BA2141 EN 1 0 Show Hide Bookmarks ...

Page 21: ... 1 The green Vcc display must also be on see 4 1 If this is not the case see 7 1 2 Configuration of controllers connected to the bus Configure the controllers connected to the bus by means of an appropriate configuration tool à e g LONMAKERtfor Windows see 8 1 3 It should now be possible to communicate with the drive The yellow bus LED is blinking see 4 1 when data is exchanged between the 2141 fi...

Page 22: ... parameter values of a code in chapter 6 1 2 1 2 Set the parameter C0142 to 0 Please read the next TIP for code C0142 3 Terminal 28 RFR controller enable is always active and must be HIGH for LON operation see Operating Instructions for the controller Otherwise the controller cannot be enabled by the LON 4 With the signal configuration C0005 1013 the QSP function quick stop and the CW CCW changeov...

Page 23: ...annel is active it assigns 4 words of the input and output process data 6 2 Process data These are for instance Setpoints Actual values Exchange between host and controller required as fast as possible Small amounts of data which are transferred cyclically Process data channel chapter 6 2 The controller can be controlled using the process data 6 7 The host has direct access to the process data In ...

Page 24: ...itching on the controller parameter set 1 is automatically loaded into the current parameter set Changes of the current parameter set will If a parameter is available only once see Operating Instructions for 82XX or 8200 vector use the code digit offset 0 Changes of the current parameter set will be lost after switching off the controller The current parameter set is stored in d C0003 Example for ...

Page 25: ...4th byte 5th byte 6th byte 7th byte 8th byte 9th byte Length code code Subcode Service Data 4 Data 3 Data2 Data1 Length code High byte code Low byte Subcode Service Error code The structure of nvoLongRes is defined as follows 1st byte 2nd byte 3rd byte 4th byte 5th byte 6th byte 28th byte Length code High byte code Low byte Subcode Service Data 1 Data23 Details about the parameter data 1st byte pa...

Page 26: ...value Lenze parameters are mainly in the fixed point format data type Integer32 with four decimal codes Tip Please see the Operating Instructions for your controller for the value range of Lenze codes Lenze parameters dec hex Example Set C0039 JOG 150 4 Hz 150 4 x 10000 1504000 0016F300 The parameter value needs 1 to 4 bytes depending on the data format see Attribute table in the Operating Instruc...

Page 27: ...essage 01 01 Service ID invalid 02 02 Caller ID invalid 03 03 Data type invalid 04 04 Subcode No invalid 05 05 Code No invalid 06 06 Parameter invalid general 07 07 No access authorisation because of operating status 08 08 No access authorisation because of operating mode 09 09 No access authorisation because parameter can only be read 10 A No access authorisation 11 B Data block too long 12 C Col...

Page 28: ...ster for faulty execution Hex 04 003D 00 01 00 06 8F B0 Tab 6 2 Telegram exchange in LON parameter data channel Example 2 Write parameter The acceleration time C0012 of the controller is to be set to Tir 20 s Byte 1 Length 4 data length 4 bytes Byte 2 and byte 3 Code C0012 12 0Chex Byte 4 Subcode Subindex 0 as there is not subindex under code C0061 Byte 5 Service Service 2 Write Byte 6 9 Data part...

Page 29: ...ntrolled by AIF CTRL The changeover between the two controls is automatic VSD is active if one of the variables nviDriveSpeedStpt or nviDriveSpeedScale gets a new value AIF CTRL is active if one of the variables nviAIFIn1 to nviAIFIn3 or nviAIFStw gets a new value The network variable Node Object accesses the entire node 6 2 1 Overview Node Object nvi00Request SNVT_obj_request nvo00State SNVT_obj_...

Page 30: ...ble VSD described in chapter 6 4 6 2 3 Overview Network variable for AIF CTRL control nviAIFStw SNVT_count nviAIFIn1 SNVT_count nviAIFIn2 SNVT_count nviAIFIn3 SNVT_count nviParamReq ParamType nvoParamRes ParamType nvoAIFOut3 SNVT_count nvoAIFOut2 SNVT_count nvoAIFOut1 SNVT_count nvoAIFStatus SNVT_count Manufacturer related network variable Process data output Process data output Process data outpu...

Page 31: ...DefStw nciAIFRecHrtBt nciDrvSpeedScale O nciRampDownTm M nciRampUpTm M nciNmlFreq M nciNmlSpeed M nciMinSpeed M nciMaxSpeed M nciMinOutTm O nciSndHrtBt O nciRcvHrtBt O 6 17 6 18 6 19 6 20 6 21 6 22 6 23 6 24 6 25 6 26 6 29 6 27 6 28 Fig 6 4 Configuration variable VSD described in chapter 6 4 2 Show Hide Bookmarks ...

Page 32: ...nition typedef struct unsigned long object_id unsigned invalid_id 1 unsigned invalid_request 1 unsigned disabled 1 unsigned out_of_limits 1 unsigned open_circuits 1 unsigned out_of_service 1 unsigned mechanical fault 1 unsigned feedback_failure 1 unsigned over_range 1 unsigned under_range 1 unsigned electrical_fault 1 unsigned unable_to_measure 1 unsigned comm_failure 1 unsigned fail_self_test 1 u...

Page 33: ...d as follows nsoll nviDrvSpeedStpt value nviDrvSpeedScale 100 The result is used as setpoint preselection in per cent The setpoint selection is mapped to the AIF input data word 1 of the process data channel Since 82XX and 93XX controllers expect different values here the setpoints are converted in two different ways 82XX controllers use a setpoint in Hz and a factor of 50 24000 480Hz The value fo...

Page 34: ...alue will not be sent quicker than set in Minimum Send Time nciNinOutTm Standard Service Type The Standard Service Type is acknowledged Function The value of nvoDrvSpeed results from the AIF output data word 1 of the process data channel Since 82XX and 93XX send different value the actual speed values are converted in different ways 82XX controllers send actual values in Hz and a factor of 50 2400...

Page 35: ...e value of nviDrvSpeedStPt value is multiplied with the value of nviDrvSpeedScale and divided by 100 The result is used as setpoint preselection in per cent The setpoint selection is mapped to the AIF input data word 1 of the process data channel Since 82XX and 93XX controllers expect different values here the setpoints are converted in two different ways 82XX controller expect the setpoint in Hz ...

Page 36: ... sent if the value has changed or if the time set under Configuration Property Maximum Send Time nciSndHrtBt has expired The variable value will not be sent quicker than set in Configuration Property Minimum Send Time nciMinOutTm Standard Service Type The Standard Service Type is acknowledged Function The output current is cyclically read from the drive code 0054 subcode 00 The value is calculated...

Page 37: ...e variable is sent if the value has changed The variable is sent as heart beat if the time set under Configuration Property Maximum Send Time nciSndHrtBt has expired The variable value will not be sent quicker than set in Configuration Property Minimum Send Time nciMinOutTm Function The current output voltage is cyclically read by the drive code 0052 subcode 00 The value is calculated as follows n...

Page 38: ...r than set im Configuration Property Minimum Send Time nciMinOutTm Standard Service Type The Standard Service Type is acknowledged Function The operating time is cyclically read by the drive code 0174 subcode 00 82XX controllers send the operating time in hours with the AIF factor 10000 30000 3 hours The value is calculated as follows nvoDriveRunHours SDF LW 10000 AIFfactor 1 NVfactor 93XX control...

Page 39: ...ble VSD 6 4 2 1 Location label network input config SNVT_str_asc nciLocation This configuration variable can be used to store a 31 byte string Input range A ZERO terminated string of max 31 byte Standard value ZERO SCPT Reference SCPT_location 17 Show Hide Bookmarks ...

Page 40: ... following network variables will be reset to their default settings nviDrvSpeedStpt 6 11 nviDrvSpeedScale 6 13 It is also used to monitor the variables configured in nciAIFRecHrtBt 6 27 The variables are nviAIFStw nviAIFIn1 nviAIFIn2 nviAIFIn3 Input range The possible bandwidth for the configuration variable is between 0 0 and 6553 4 seconds resolution 0 1 seconds Standard value 0 0 no monitoring...

Page 41: ... needed before the following network variables will be updated nvoDrvSpeed nvoDrvCurnt nvoDrvVolt nvoAIFStw nvoAIFOut1 nvoAIFOut2 nvoAIFOut3 Input range The possible bandwidth for the configuration variable is between 0 0 and 6553 4 seconds resolution 0 1 seconds Standard value 0 0 no automatic update SCPT Reference SCPTmaxSendTime 49 Show Hide Bookmarks ...

Page 42: ...ec nciMinOutTm Here you store the time needed before an output network variable can be updated Input range The possible bandwidth for the configuration variable is between 0 1 and 6553 4 seconds resolution 0 1 seconds Standard value 0 5 seconds SCPT Reference SCPTminSendTime 52 Show Hide Bookmarks ...

Page 43: ...tion variable is between 163 840 and 163 830 resolution 0 005 The value 163 835 7FFFhex is assumed to be wrong The entered value will be checked by means of the following formula 163 840 Minimum speed Maximum speed 163 830 If the result is wrong the lower value is taken as maximum speed Standard value 100 000 Function After a change of the maximum speed the value will be sent to the drive via the ...

Page 44: ...ation variable is between 163 840 and 163 830 resolution 0 005 The value 163 835 7FFFhex is assumed to be wrong The entered value will be checked by means of the following formula 163 840 Minimum speed Maximum speed 163 830 If the result is wrong the lower value is taken as minimum speed Standard value 0 000 Function After a change of the minimum speed the value will be sent to the drive via the p...

Page 45: ...ins the rated motor speed in rpm Input range The possible bandwidth for the configuration variable is between 0 and 65534 rpm resolution 1 rpm Standard value 3000 rpm Function After a change of the rated speed the value will be sent to the drive via the parameter channel code 0087 subcode 00 SCPT Reference SCPTnomRPM 158 Show Hide Bookmarks ...

Page 46: ... the rated motor frequency in Hz Input range The possible bandwidth for the configuration variable is between 0 and 6553 4 Hz resolution 0 1 Hz Standard value 50 Hz Function After a change of the rated frequency the value will be sent to the drive via the parameter channel code 0089 subcode 00 SCPT Reference SCPTnomFreq 159 Show Hide Bookmarks ...

Page 47: ...eleration time of the motor Input range The possible bandwidth for the configuration variable is between 0 and 6553 4 seconds resolution 0 1 Sekunden Standard value 5 seconds Function After a change of the acceleration time the value will be sent to the drive via the parameter channel code 0012 subcode 00 SCPT Reference SCPTrampUpTm 160 Show Hide Bookmarks ...

Page 48: ...celeration time of the motor Input range The possible bandwidth for the configuration variable is between 0 and 6553 4 seconds resolution 0 1 Sekunden Standard value 5 seconds Function After a change of the deceleration time the value will be sent to the drive via the parameter channel code 0013 subcode 00 SCPT Reference SCPTrampDownTm 161 Show Hide Bookmarks ...

Page 49: ...rtBt bit1 0 No timeout monitoring for nviAIFIn1 nciAIFRecHrtBt bit1 1 Timeout monitoring for nviAIFIn1 nciAIFRecHrtBt bit2 0 No timeout monitoring for nviAIFIn2 nciAIFRecHrtBt bit2 1 Timeout monitoring for nviAIFIn2 nciAIFRecHrtBt bit3 0 No timeout monitoring for nviAIFIn3 nciAIFRecHrtBt bit3 1 Timeout monitoring for nviAIFIn3 If one of the monitored variables gets a Receive Heartbeat Timeout the ...

Page 50: ...k stop functions sets bit 3 in the AIF control word the controller inhibit function sets bit 9 in the AIF control word Tip The functions quick stop and controller inhibit will only be reset after all monitored variables have been updated within the Receive Heartbeat Timeout Input range The possible bandwidth for the configuration variables is 0 1 oooder 2 nciAIFDefStw 0 No reaction nciAIFDefStw 1 ...

Page 51: ...t configuration variable nciDrvSpeedScale is overwritten with the default value after a reset or if the time from nciRcvHrtBt passes without an update of the variable nciDrvSpeedScale Input range The possible bandwidth for the input variable is between 163 840 and 163 830 resolution 0 005 The value 163 835 7FFFhex is assumed to be wrong Standard value 0 SCPT Reference SCPTdefScale 162 Show Hide Bo...

Page 52: ...atus word The output network variables nvoAIFOut1 to nvoAIFOut3 are directly taken from the corresponding AIF data words Output range The possible bandwidth for the output variable is between 0 and 65535 Update range The variables are sent if the value changes or if the time set under Configuration Property Maximum Send Time nciSndHrtBt has expired The variable value will not be sent quicker than ...

Page 53: ...DefStw indicates the function to be executed in the event of a Receive Heartbeat Timeout and nciAIFRecHrtBt indicates the variables monitored by a Receive Heartbeat nciAIFRecHrtBt bit0 1 Timeout monitoring for nviAIFStw nciAIFRecHrtBt bit1 1 Timeout monitoring for nviAIFIn1 nciAIFRecHrtBt bit2 1 Timeout monitoring for nviAIFIn2 nciAIFRecHrtBt bit3 1 Timeout monitoring for nviAIFIn3 nciAIFStw 0 No ...

Page 54: ...te HIGH byte Bits 0 to 7 of the status word code C0150 are entered here Bits 8 to 15 of the status word code C0150 are entered here nvoAifOut1 reads the actual frequency value Actual frequency value LOW byte HIGH byte The actual frequency value is read from code C0050 The actual frequency value with the signed normalisation 24000 480 Hz is provided here Network variable to drive nviAIFStw writes t...

Page 55: ...0 Qmin not active 1 Qmin active 06 fd 0 act frequency 0 0 fd 0 1 fd 0 fd 0 actual frequency value 0 0 fd 0 1 fd 0 07 Ctrl inhibit controller inhibit 0 controller not inhibited 1 controller inhibited Ctrl inhibit controller inhibit 0 controller not inhibited 1 controller inhibited 08 11 Controller status 0 Controller initialization 8 Error active Controller status 0 Controller initialization 1 Swit...

Page 56: ...B0 B1 B2 B3 B4 B8 B9 B10 B11 B13 B14 B5 B6 B7 IMP fd fdsoll HLG Qmin Imax fd fdsoll PAR fd 0 RSP Ugmax R L RDY Tü AIF C0050 STAT B11 B10 B9 B8 0 0 1 0 1 1 0 0 0 0 0 0 0 2 3 Fig 6 5 Read access to status word and actual frequency in 82XX fixed assignment Show Hide Bookmarks ...

Page 57: ...tion for motor potentiometer 0 UP not active 1 UP active 07 Reserved DOWN function for motor potentiometer 0 DOWN not active 1 DOWN active 08 Reserved Reserved 09 Ctrl inhibit controller inhibit 0 controller not inhibited 1 controller inhibited Ctrl inhibit controller inhibit 0 controller not inhibited 1 controller inhibited 10 Reserved Reserved 11 Reserved TRIP reset 0 1 Edge from 0 to 1 12 PAR1 ...

Page 58: ...e process data channel which describes the frequency setpoint C0046 and the control word parameter channel C0135 is the setpoint source see 8200 vector Operating Instructions Check under C0412 x whether the setpoint source is assigned to the signal wanted Tip Please ensure that code C0001 or C0410 is the same for all parameter sets Digital and analog input and output signals can be freely configur...

Page 59: ... are normalised with 16384 100 AIF OUT W2 see C0421 2 Operating Instructions for 8200 vector Network variable to drive see function block AIF IN 6 40 nviAIFStw writes bits B0 B15 in the control word AIF CTRL 6 39 Control word AIF CTRL LOW byte HIGH byte Bits 0 to 7 of the control word will be entered here Bits 8 to 15 of the control word will be entered here nviAIFIn1 writes the input word AIF IN ...

Page 60: ...rake active 6 Operation enabled 7 Message active 8 Error active 12 DCTRL1 OH WARN 13 DCTRL1 OV 14 DCTRL1 CCW 15 DCTRL1 RDY 2141LON013 AIF OUT AIF STAT 16 Bit 16 Bit B15 B12 B0 B1 B2 B3 B4 B8 B9 B10 B11 16 Bit B13 B14 B5 B6 B7 B0 C0417 1 AIF OUT W1 AIF OUT W2 B1 DCTRL1 IMP B2 C0417 3 B3 C0417 4 B4 C0417 5 B5 C0417 6 B6 DCTRL1 NOUT 0 B7 DCTRL1 CINH B8 DCTRL1 STAT 1 B9 DCTRL1 STAT 2 B10 B11 DCTRL1 ST...

Page 61: ... g y 03 AIF CTRL QSP 0 not active 1 active 04 NSET1 RFG1 STOP 0 not active 1 active 05 NSET1 RFG1 0 0 not active 1 active 06 MPOT1 UP 0 not active 1 active Freely configurable by user 07 MPOT1 DOWN 0 not active 1 active 08 Freely configurable by user 09 AIF CTRL CINH 0 not active 1 active 10 AIF CTRL TRIP SET 0 not active 1 active 11 AIF CTRL TRIP RESET 0 1 Edge from 0 to 1 12 DCTRL1 PAR2 4 0 not ...

Page 62: ...A2141 EN 1 0 2141LON011 AIF AIF IN AIF CTRL AIF IN W2 AIF IN W1 B15 B12 B0 B1 B2 B3 B4 B8 B9 B10 B11 DCTRL QSP CINH TRIP SET TRIP RESET DCTRL 16 Bit 16 Bit 16 Bit Fig 6 8 Function block AIF IN in 8200 vector Show Hide Bookmarks ...

Page 63: ...he 93XXcontroller the process data assignment can be changed by reconfiguring the function blocks AIF IN and AIF OUT Network variable from drive nvoAIFStatus STAT B0 STAT B15 status word Status word LOW byte HIGH byte Bits 0 to 7 of the status word will be entered here Bits 8 to 15 of the status word will be entered here see chapter 6 5 4 1 The description of the bits can be obtained from the Code...

Page 64: ...d 100 16383 MCTRL PHI ACT Actual phase MCTRL MSET2 Torque setpoint in 100 16383 DF slave cascade 7003 7013 7113 MCTRL NACT Actual speed 100 16383 MCTRL PHI ACT Actual phase MCTRL MSET2 Torque setpoint in 100 16383 not assigned Cam profiler 1xxx3 MCTRL NACT Actual speed 100 16383 not assigned not assigned Positioning 2xxx3 MCTRL NACT Actual speed 100 16383 not assigned not assigned vector control 1...

Page 65: ...MIN QMIN REF BUSY REF BUSY POS IN TARGE T CDATA X0 QMIN QMIN QMIN 6 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 DCTRL NACT 0 7 DCTRL CINH DCTRL CINH DCTRL CINH DCTRL CINH DCTRL CINH DCTRL CINH DCTRL CINH DCTRL CINH DCTRL CINH 8 11 Controller status 8 11 0 1 3 4 5 6 7 8 10 Unit initialisation Switch on inhibit Operation inhibited Flying re...

Page 66: ... d B i t 0 B i t 1 5 B i t 0 B i t 3 1 B y t e 7 8 B y t e 5 6 X 1 B y t e 3 4 1 0 2 C 0 8 5 3 1 0 2 C 0 8 5 2 A I F O U T D 1 1 6 B i t L o w W o r d 1 6 B i t H i g h W o r d C 0 8 5 1 1 6 B i t L o w W o r d 1 6 B i t H i g h W o r d C 0 8 5 9 F D O 0 A I F O U T W 1 C 0 8 5 0 1 C 0 8 5 8 1 F D O 1 5 A I F O U T W 2 C 0 8 5 0 2 A I F O U T W 3 C 0 8 5 0 3 C 0 8 5 8 2 C 0 8 5 8 3 S T A T B 0 D C...

Page 67: ...AIF IN W3 AIF IN Wx LOW byte HIGH byte Signal configuration L C0005 AIF IN W1 AIF IN W2 AIF IN W3 AIF IN D1 Speed control 1003 1013 1113 NSET N Speed setpoint 100 16383 Torque control 4003 4013 4113 MCTRL MADD Torque setpoint 100 16383 not assigned DF master 5003 5013 5113 NSET N Speed setpoint 100 16383 DF slave bus 6003 6013 6113 DFSET A TRIM Phase trimming DFSET N TRIM Speed trimming not assign...

Page 68: ...ssigned not assigned not assigned POS PRG RESET CSEL1 LOAD not assigned not assigned not assigned 8 not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned 9 AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH AIF CTRL CINH 10 AIF CTRL TRIP SET AIF CTRL TRIP SET AIF CTRL TRIP SE...

Page 69: ... i t L o w W o r d 1 6 B i t H i g h W o r d A I F I N D 2 C 0 1 3 6 3 1 6 B i t 1 6 B i t A I F I N W 2 A I F I N W 3 1 6 B i n ä r s i g n a l e 1 6 B i t L o w W o r d 1 6 B i t H i g h W o r d 1 6 B i n ä r s i g n a l e 1 6 B i t A I F I N W 1 A I F I N B 1 5 A I F I N B 0 A I F I N D 1 A I F C T R L B 1 2 A I F C T R L B 1 3 A I F C T R L B 1 4 A I F C T R L B 1 5 B y t e 3 4 B y t e 5 6 B y...

Page 70: ...e name Explanation Device status word AIF1_DctrlStat AIF_nOutW1_a AIF word 1 AIF_nOutW2_a AIF word 2 AIF_nOutW3_a AIF word 3 AIF2_nOutW1_a AIF word 4 AIF2_nOutW2_a AIF word 5 AIF2_nOutW3_a AIF word 6 AIF2_nOutW4_a AIF word 7 AIF3_nOutW1_a AIF word 8 AIF3_nOutW2_a AIF word 9 AIF3_nOutW3_a AIF word 10 AIF3_nOutW4_a AIF word 11 AIF1_dnOutD1_p AIF double word 1 Tip 9300 Servo PLC Link the following in...

Page 71: ...Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 16 Bit LowWord 16 Bit HighWord 16 Bit 16 binary signals 16 Bit 16 binary signals AIF2_nOutW2_a AIF2_nOutW1_a AIF2_bFDO0_b AIF2_bFDO15_b AIF2_bFDO16_b AIF2_bFDO31_b 16 Bit 16 Bit AIF2_nOutW4_a AIF2_dnOutD1_p AIF2_nOutW3_a Outputs_AIF3 Automation Interface Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 16 Bit LowWord 16 Bit HighWord 16 Bit 16 binary...

Page 72: ..._a AIF word 4 AIF2_nInW2_a AIF word 5 AIF2_nInW3_a AIF word 6 AIF2_nInW4_a AIF word 7 AIF3_nInW1_a AIF word 8 AIF3_nInW2_a AIF word 9 AIF3_nInW3_a AIF word 10 AIF3_nInW4_a AIF word 11 AIF1_dnInD1_p AIF double word 1 Tip 9300 Servo PLC Link the following in the PLC program of the controller AIF1_wDctrlCtrl W DCTRL_wAIF1Ctrl DCTRL_wStat W AIF1_wDctrlStat Drive PLC It is absolutely necessary to use t...

Page 73: ...16_b AIF1_bIn31_b Automation Interface Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Controlword Inputs_AIF2 Automation Interface AIF2_bInB0_b AIF2_bInB15_b AIF2_nInW1_a 16 Bit 16 binary signals Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 AIF2_bInB16_b AIF2_bInB31_b AIF2_nInW2_a 16 Bit 16 binary signals 16 Bit LowWord 16 Bit HighWord AIF2_nInW3_a AIF2_dnInD1_p 16 Bit 16 Bit A...

Page 74: ...Parameter setting 6 52 L BA2141 EN 1 0 Show Hide Bookmarks ...

Page 75: ... and uses the appropriate interface g g g received correctly For testing send telegrams cyclically from the master The LON address can be set differently for controller and host Ensure that the addresses are identical the master The addresses for all connected controllers must be unambiguous If necessary correct addresses Check wiring to the host 7 2 Controller does not execute write job Possible ...

Page 76: ...Troubleshooting and fault elimination 7 2 L _ ONQN bk NKM Show Hide Bookmarks ...

Page 77: ... In 1 Copy the files LONMaker2GDC exe and GDCWrapper exe from the floppy included in the delivery package to the harddisk 2 Register these fieles in the system using the following commands under DOS for Windows LONMaker2GDC exe regserver GDCWrapper exe regplugin As alternative the GDCWrapper can also be opened in Windows e g double click the file GDCWrapper exe in the Windows Explorer The followin...

Page 78: ...ntext menu right mouse key in the working area of LONMakert Start GDC directly under Configure 2141LON007 or start GDC indirectly through Plug Ins Activate the GDCWrapper in the selection box that will open 2141LON008 Go to GDC and press the function key F2 Find drive to set the parameters for the drive An online connection with the connected controller is necessary Show Hide Bookmarks ...

Page 79: ...trollers 8 2 1 Configuration of the LON network 1 Insert new device connected to the network Click the symbol Device and 0 shift it to where you need it 0 2141LON105 2 Go to the dialog box Device Name and enter the name of the device Highlight the function Commission Device 2141LON106 3 Assignment of interface specification of the connected device After the device name has been entered see figure ...

Page 80: ... from Device 1 The specification is read from the module Please see steps 4 and 5 2141LON107 0 1 4 Select the function Auto Detect only possible with online connection 2141LON108 111 5 Press the Service key 5 at the front of the 2141 fieldbus module All configuration features of the device are automatically loaded by using the service PIN Show Hide Bookmarks ...

Page 81: ...endix 8 5 L _ ONQN bk NKM 8 2 2 Working with network variables Insertion of function blocks Click the Functional Block symbol and 0 shift it to where you need it 0 2141LON114 2141LON116 Show Hide Bookmarks ...

Page 82: ... Network Variable and shift it to the function block Func Block 1 2141LON120 0 Highlight the network variables needed at the input 2141LON123 Repeat the same procedure for the output variables The function block will be represented as follows 2141LON122 Show Hide Bookmarks ...

Page 83: ...Appendix 8 7 L _ ONQN bk NKM Editing network variables with a browser 2141LON141 125 Change of variable format 2141LON142 143 Show Hide Bookmarks ...

Page 84: ...les you will get more information and have higher configuration friendliness for the LON network with LONMakertfor Windows Copy files to hard disk 2141LON150 Start LNS Resource File Catalog Utility 2141LON151 152 Select Resource File Catalog directory 2141LON153 154 Show Hide Bookmarks ...

Page 85: ...etpoint integrator Imax Current limit IMP Pulse inhibit JOG Fixed speed or input for activation of the fixed speed CRL Communication reference list LSB Least Significant Bit low weighting bits of a binary value Max PDU Maximum Process Data Unit MSB Most Significant Bit high weighting bits of a binary value PO data Process output data PC Personal Computer PI data Process input data PE Protective ea...

Page 86: ...dule and long distance bus controller Icon Sign or symbol with an unambiguous message Process data Small amounts of data for fast and cyclic transmission e g setpoints and actual values Process data channel PCD channel Communication channel for fast and cyclic transmission of process data Acknowledgement Acknowledgement of a setting or change e g of parameters Slave Bus participant which is only a...

Page 87: ...able Acceleration time 6 19 Deceleration time 6 20 Description 6 11 Location label 6 11 Maximum Send Time 6 13 Maximum speed 6 15 Minimum Send Time 6 14 Minimum speed 6 16 Overview 6 3 Rated frequency 6 18 Rated speed value 6 17 Receive heartbeat for manufacturer specific network variables 6 21 Receive Heartbeat Time 6 12 Connection External supply 4 2 Plug connector 2 pole 4 2 Connection terminal...

Page 88: ...ontroller 1 2 Legal regulations 1 2 Lenze parameter sets 6 2 Lenze parameters Function module PROFIBUS DP 6 4 Liability 1 2 List Abbreviations 8 9 Technical term Siehe Glossary List of abbreviations 8 9 Location label 6 11 LON network Configuration 8 3 LONMaker Automatic GDC start 8 1 LONMaker2GDC exe 8 1 M Mains isolation 4 4 Manufacturer 1 2 Maximum Send Time 6 13 Maximum speed 6 15 Minimum Send...

Page 89: ... 8 S Safety information 2 1 Layout 2 2 Other notes 2 2 Warning of material damage 2 2 Warning of personal damage 2 2 Safetyinformation Operating Instructions 1 1 Scaling of the speed setpoint 6 7 Scope ofsupply 1 1 Service key 4 1 Service LED 4 1 Speed Maximum 6 15 Minimum 6 16 Speed setpoint 6 5 Scaling 6 7 Starting GDC from LONMaker 8 1 Status word 82XX 6 27 Switch on sequence First switch on 5 ...

Page 90: ...Appendix 8 14 L _ ONQN bk NKM Show Hide Bookmarks ...

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