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SL18XC1 SERIES

STEP 5 -- REFRIGERANT PIPING -- Brazing Procedures

ATTACH THE MANIFOLD GAUGE SET FOR BRAZING
LIQUID AND SUCTION LINE SERVICE VALVES

OUTDOOR

UNIT

LIQUID LINE

SUCTION LINE

LIQUID LINE SERVICE

VALVE

SUCTION

LINE

SERVICE

VALVE

ATTACH

GAUGES

 

INDOOR

UNIT

SUCTION LINE SERVICE PORT MUST BE OPEN

AND SERVICE PORT CORE REMOVED TO

ALLOW EXIT POINT FOR NITROGEN FLOW

A

Connect gauge set low pressure side to liquid line service valve (service port).

B

Connect gauge set center port to bottle of nitrogen with regulator.

C

With valve core removed from the suction line service port, nitrogen flow will have an exit point.

NITROGEN

HIGH

LOW

B

A

C

PIPING PANEL REMOVAL / PREPARING LINE SET

CAP AND CORE REMOVAL

Remove piping panel to access service valves. Cut
ends of the refrigerant lines square (free from nicks or
dents) and debur the ends. The pipe must remain
round. Do not crimp the end of the line.

Remove service cap and core from both the suction
and liquid line service ports.

1

2

LIQUID LINE SERVICE VALVE

SERVICE PORT
CORE

SERVICE PORT CAP

SERVICE PORT
CORE

SERVICE
PORT CAP

CUT AND DEBUR

LINE SET SIZE MATCHES

SERVICE VALVE CONNECTION

COPPER TUBE

STUB

SERVICE VALVE
CONNECTION

REFRIGERANT LINE

DO NOT CRIMP SERVICE VALVE

CONNECTOR WHEN PIPE IS

SMALLER THAN CONNECTION

REDUCER

3

SUCTION LINE 

SERVICE VALVE

LINE SET SIZE IS SMALLER

THAN CONNECTION

FIGURE 12

Summary of Contents for XC21-024

Page 1: ...RUCTIONS Dave Lennox Signature Collection SL18XC1 System AIR CONDITIONERS 507353 01 7 2018 WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal...

Page 2: ...subject to damage e g being bent or scratched While handling or stowing the panels consider any weather conditions especially wind that may cause panels to be blown around and damaged CAUTION As with...

Page 3: ...e and uneven surfaces Concrete slab use two plastic anchors hole drill 1 4 COIL BASE PAN CORNER POST STABILIZING BRACKET 18 GAUGE METAL 2 WIDTH HEIGHT AS REQUIRED 10 X 1 2 LONG SELF DRILLING SHEET MET...

Page 4: ...erforming any service procedure to neutralize electrostatic charge NOTE For proper voltages select control wires gauge per table below WIRE RUN LENGTH AWG INSULATION TYPE LESS THAN 100 30 METERS 18 TE...

Page 5: ...ontinued Outdoor Control A175 Jumpers and Terminals 55 50 DEGREE TARGET 45 DEGREE TARGET 40 DEGREE TARGET DEFAULT 55 50 45 40 55 50 45 40 55 50 45 40 55 50 45 40 DEGREE TARGET 30 0 30 SECOND DELAY SEC...

Page 6: ...o stage electric heat cut factory installed metal link between W1 and W2 Then connect thermostat wire between the air handler control s W2 and the thermostat s W2 terminal 5 Cut on board link clippabl...

Page 7: ...existing traps Polyol es ter POE oils are used in Lennox units charged with HFC 410A refrigerant Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog the expa...

Page 8: ...line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET DIS...

Page 9: ...ort nitrogen flow will have an exit point NITROGEN HIGH LOW B A C PIPING PANEL REMOVAL PREPARING LINE SET CAP AND CORE REMOVAL Remove piping panel to access service valves Cut ends of the refrigerant...

Page 10: ...ter saturated cloths under the valve body to protect the base paint 4FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on the...

Page 11: ...SION VALVE KIT MATCH UPS AND APPLICATION INFORMATION 1 REMOVE THE FIELD PROVIDED FITTING THAT TEMPORARILY RECON NECTED THE LIQUID LINE TO THE INDOOR UNIT S DISTRIBUTOR ASSEM BLY 2 INSTALL ONE OF THE P...

Page 12: ...linder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the...

Page 13: ...IGH LOW NITROGEN CONNECT GAUGE SET A B C D LINE SET AND INDOOR COIL NOTE Remove cores from service valves if not already done FIGURE 16 EVACUATE LINE SET AND INDOOR COIL The unit is shipped with a fac...

Page 14: ...rigerant Open the mani fold gauge valve 1 to 2 psig in order to release the vac uum in the line set and indoor unit 9 Perform the following S Close manifold gauge valves S Shut off HFC 410A cylinder S...

Page 15: ...and clean as neces sary 4 Inspect the condition of refrigerant piping and confirm that pipes are not rubbing copper to copper Also check the condition of the insulation on the refrigerant lines Repair...

Page 16: ...Up and Performance Checklist Customer Address Indoor Unit Model Serial Outdoor Unit Model Serial Solar Module Mfg and Model Serial Notes START UP CHECKS Refrigerant Type Rated Load Amps Actual Amps Ra...

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