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Page 18

507163-01 05/13

Evacuating Line Set and Indoor Coil 

A

Open both manifold valves and start the vacuum pump.

B

Evacuate the line set and indoor unit to an 

absolute pressure

 of 23,000 microns (29.01 inches of mercury).

NOTE -

 During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure

indicates a relatively large leak. If this occurs, 

repeat the leak testing procedure

.

NOTE -

 The term 

absolute pressure

 means the total actual pressure within a given volume or system, above the absolute zero of

pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

C

When the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

Close manifold gauge valves

Close valve on vacuum pump

Turn off vacuum pump

Disconnect manifold gauge center port hose from vacuum pump

Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.

Open manifold gauge valves to break the vacuum in the line set and indoor unit.

Close manifold gauge valves.

D

Shut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the

dry nitrogen from the line set and indoor unit.

E

Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the

absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump
and closing the manifold gauge valves.

F

When the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an

upright cylinder of HFC-410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and
indoor unit.

G

Perform the following:

OUTDOOR

UNIT

TO VAPOR

SERVICE VALVE

TO LIQUID LINE
SERVICE VALVE

MICRON

GAUGE

VACUUM PUMP

A34000 1/4 SAE TEE WITH
SWIVEL COUPLER

500

MANIFOLD

GAUGE SET

HFC-410A

RECOMMEND

MINIMUM 3/8” HOSE

A

Connect low side of manifold gauge set
with 1/4 SAE in-line tee to 

vapor 

line

service valve

B

Connect high side of manifold gauge
set to 

liquid 

line service valve

C

Connect micron gauge available
connector on the 1/4 SAE in-line tee.

D

Connect the vacuum pump (with
vacuum gauge) to the center port of the
manifold gauge set. The center port
line will be used later for both the
HFC-410A and nitrogen containers.

HIGH

LOW

1

2

3

4

5

6

7

8

9

10

11 12

1/6 TURN

NITROGEN

1

CONNECT GAUGE SET

A

B

C

D

2

EVACUATE THE SYSTEM

NOTE -

 Remove cores from service valves (if not already done).

Close manifold gauge valves.

Shut off HFC-410A cylinder.

Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core
tool while maintaining a positive system pressure.

Replace stem caps and secure finger tight, then tighten an additional one-sixth (1/6) of a turn as illustrated.

Figure 13. Evacuating System

Summary of Contents for SSB036H4S4

Page 1: ...page 12 to avoid damaging the service valve s internal seals INSTALLATION INSTRUCTIONS S CLASS SSB H4 Units AIR CONDITIONER UNITS 507163 01 6 2013 Supersedes 506641 01 TABLE OF CONTENTS Shipping and...

Page 2: ...45 1143 35 1 2 902 39 3 8 1001 16 7 8 429 8 3 4 222 3 1 8 79 30 3 4 781 4 5 8 117 3 3 4 95 26 7 8 683 Model Number Identification S S B Y 1 036 H 4 4 S Major Design Sequence A 1st Generation B 2nd Ge...

Page 3: ...R DRIER SINGLE FLOW FIELD CONNECTION FOR LIQUID LINE SET LIQUID LINE SERVICE VALVE SUCTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH MANUAL RESET S4 COMPRESSOR HARNESS...

Page 4: ...nt loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application N...

Page 5: ...Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench 2 Connect gaug...

Page 6: ...ressure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction press...

Page 7: ...tion to a window see the provided illustration in figure 5 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so that water from hi...

Page 8: ...of two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTEN...

Page 9: ...VERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel...

Page 10: ...erant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 feet see the Lennox Refrigerant Piping Design and Fabrication Guidelines CORP 9351 L9 or contact Lennox Tech...

Page 11: ...OR RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sh...

Page 12: ...Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORT...

Page 13: ...AWAY FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve...

Page 14: ...ICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE will result if you do not wrap a wet cloth around both liquid and suction l...

Page 15: ...ion valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD I...

Page 16: ...one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil D Attach the stub...

Page 17: ...inder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the l...

Page 18: ...and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F...

Page 19: ...efer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use only...

Page 20: ...Page 20 507163 01 05 13 Figure 14 Typical Wiring Diagram Y Voltage Figure 15 SSB H4 Typical Factory Diagram Y Voltage...

Page 21: ...arge If the outdoor unit is void of refrigerant clean the system using the procedure described below 1 Leak check system using procedure outlined on page 17 2 Evacuate the system using procedure outli...

Page 22: ...ition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disconnect switch to start the unit 7 Recheck voltage while the un...

Page 23: ...ir flow All temperatures are expressed in F Figure 19 Checking Indoor Airflow over Evaporator Coil using Delta T Chart WHEN TO CHARGE Warm weather best Can charge in colder weather CHARGE METHOD Deter...

Page 24: ...t based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the airflow through the outdoor coil...

Page 25: ...ions could mean that the system is not properly charged or that a problem exists with some component in the system Model SSB036H4S4 SSB048H4S4 SSB060H4S4 5F 5C Liquid Suction Liquid Suction Liquid Suc...

Page 26: ...ry order another of like design and capacity The replacement filter drier must be suitable for use with HFC 410A refrigerant Maintenance DEALER Maintenance and service must be performed by a qualified...

Page 27: ...r units are equipped with reusable foam filters Clean foam filters with a mild soap and water solution rinse thoroughly allow filter to dry completely before returning it to the unit or grille NOTE Th...

Page 28: ...Liquid Higher Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Unit Model No Serial No Service Technician Nameplate Voltage Rated Load Ampacity Comp...

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