background image

Page 10

507163-01 05/13

New or Replacement Line Set

REFRIGERANT LINE SET

This section provides information on installation or
replacement of existing line set. If new or replacement line
set is not being installed then proceed to 

Brazing

Connections 

on page 12.

IMPORTANT

Lennox highly recommends changing line set when
converting the existing system from HCFC-22 to
HFC-410A

.

 If that is not possible and the line set is the

proper size as reference in table 2, use the procedure
outlined under 

Flushing the System

 on page 13.

If refrigerant lines are routed through a wall, then seal and
isolate the opening so vibration is not transmitted to the
building. Pay close attention to line set isolation during
installation of any HVAC system. When properly isolated
from building structures (walls, ceilings. floors), the
refrigerant lines will not create unnecessary vibration and
subsequent sounds. See figure 7 for recommended
installation practices. Also, consider the following when
placing and installing a high-efficiency outdoor unit.

Liquid lines that meter the refrigerant, such as RFC1 liquid
lines, must not be used in this application. Existing line set
of proper size as listed in table 2 may be reused. If system
was previously charged with HCFC-22 refrigerant, then
existing line set must be flushed (see 

Flushing Line Set

and Indoor Coil 

on page15).

Field refrigerant piping consists of liquid and vapor lines
from the outdoor unit to the indoor unit coil (braze
connections). Use Lennox L15 (sweat, non-flare) series
line set or field-fabricated refrigerant line sizes as listed in
table 2.

NOTE - When installing refrigerant lines longer than 50
feet, see the Lennox Refrigerant Piping Design and
Fabrication Guidelines, CORP. 9351-L9, or contact
Lennox Technical Support Product Applications for
assistance.

To obtain the correct information from Lennox, be sure to
communicate the following information:

Model SSB*H4 and size of unit (e.g. -036).

Line set diameters for the unit being installed as listed
in table 2 and total length of piping.

Number of elbows vertical rise or drop in the piping.

The compressor is charged with sufficient Polyol ester oil
for line set lengths up to 50 feet. Recommend adding oil to
system based on the amount of refrigerant charge in the
system. No need to add oil in system with 20 pounds of
refrigerant or less. For systems over 20 pounds - add one
ounce of oil for every five pounds of refrigerant.

Recommended topping-off POE oils are Mobil EAL
ARCTIC 22 CC or ICI EMKARATE

 RL32CF.

WARNING

Polyol Ester (POE) oils used with HFC-410A
refrigerant absorb moisture very quickly. It is very
important that the refrigerant system be kept closed
as much as possible. DO NOT remove line set caps
or service valve stub caps until you are ready to make
connections.

IMPORTANT

Mineral oils are not compatible with HFC-410A

.

 If oil

must be added, it must be a Polyol Ester oil.

Table 2. Refrigerant Line Set — Inches (mm)

Model Number

Field Connections

Recommended Line Set

Liquid Line

Vapor Line

Liquid Line

Vapor Line

L15 Line Sets

SSB036H4S4

3/8 in. (10 mm)

7/8 in. (22 mm)

3/8 in. (10 mm)

7/8 in (22 mm)

L15-65 — 15 ft. - 50 ft. (4.6 m - 15 m)

SSB048H4S4

SSB060H4S4

3/8 in. (10 mm)

1-1/8 in. (29 mm)

3/8 in. (10 mm)

1-1/8 in. (29 mm)

Field Fabricated

NOTE - Some applications may required a field provided 7/8” to 1-1/8” adapter

Summary of Contents for SSB036H4S4

Page 1: ...page 12 to avoid damaging the service valve s internal seals INSTALLATION INSTRUCTIONS S CLASS SSB H4 Units AIR CONDITIONER UNITS 507163 01 6 2013 Supersedes 506641 01 TABLE OF CONTENTS Shipping and...

Page 2: ...45 1143 35 1 2 902 39 3 8 1001 16 7 8 429 8 3 4 222 3 1 8 79 30 3 4 781 4 5 8 117 3 3 4 95 26 7 8 683 Model Number Identification S S B Y 1 036 H 4 4 S Major Design Sequence A 1st Generation B 2nd Ge...

Page 3: ...R DRIER SINGLE FLOW FIELD CONNECTION FOR LIQUID LINE SET LIQUID LINE SERVICE VALVE SUCTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH MANUAL RESET S4 COMPRESSOR HARNESS...

Page 4: ...nt loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application N...

Page 5: ...Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench 2 Connect gaug...

Page 6: ...ressure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction press...

Page 7: ...tion to a window see the provided illustration in figure 5 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so that water from hi...

Page 8: ...of two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTEN...

Page 9: ...VERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel...

Page 10: ...erant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 feet see the Lennox Refrigerant Piping Design and Fabrication Guidelines CORP 9351 L9 or contact Lennox Tech...

Page 11: ...OR RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sh...

Page 12: ...Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORT...

Page 13: ...AWAY FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve...

Page 14: ...ICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE will result if you do not wrap a wet cloth around both liquid and suction l...

Page 15: ...ion valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD I...

Page 16: ...one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil D Attach the stub...

Page 17: ...inder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the l...

Page 18: ...and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F...

Page 19: ...efer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use only...

Page 20: ...Page 20 507163 01 05 13 Figure 14 Typical Wiring Diagram Y Voltage Figure 15 SSB H4 Typical Factory Diagram Y Voltage...

Page 21: ...arge If the outdoor unit is void of refrigerant clean the system using the procedure described below 1 Leak check system using procedure outlined on page 17 2 Evacuate the system using procedure outli...

Page 22: ...ition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disconnect switch to start the unit 7 Recheck voltage while the un...

Page 23: ...ir flow All temperatures are expressed in F Figure 19 Checking Indoor Airflow over Evaporator Coil using Delta T Chart WHEN TO CHARGE Warm weather best Can charge in colder weather CHARGE METHOD Deter...

Page 24: ...t based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the airflow through the outdoor coil...

Page 25: ...ions could mean that the system is not properly charged or that a problem exists with some component in the system Model SSB036H4S4 SSB048H4S4 SSB060H4S4 5F 5C Liquid Suction Liquid Suction Liquid Suc...

Page 26: ...ry order another of like design and capacity The replacement filter drier must be suitable for use with HFC 410A refrigerant Maintenance DEALER Maintenance and service must be performed by a qualified...

Page 27: ...r units are equipped with reusable foam filters Clean foam filters with a mild soap and water solution rinse thoroughly allow filter to dry completely before returning it to the unit or grille NOTE Th...

Page 28: ...Liquid Higher Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Unit Model No Serial No Service Technician Nameplate Voltage Rated Load Ampacity Comp...

Reviews: