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XP-6514 4/09

5

Safety Precautions and Instructions

Hazardous Noise

Hazardous noise.
Can cause hearing loss.

Never operate the generator set
without a muffler or with a faulty
exhaust system.

CAUTION

Engine noise. Hazardous noise can
cause hearing loss.

Generator sets

not equipped with sound enclosures
can produce noise levels greater than
105 dBA. Prolonged exposure to noise
levels greater than 85 dBA can cause
permanent hearing loss. Wear hearing
protection when near an operating
generator set.

Hazardous Voltage/
Moving Parts

Hazardous voltage.
Can cause severe injury or death.

Operate the generator set only when
all guards and electrical enclosures
are in place.

Moving parts.

WARNING

Hazardous voltage.
Backfeed to the utility system can
cause property damage, severe
injury, or death.

If the generator set is used for
standby power, install an automatic
transfer switch to prevent inadvertent
interconnection

of

standby

and

normal sources of supply.

WARNING

Welding the generator set.
Can

cause

severe

electrical

equipment damage.

Never weld components of the
generator

set

without

first

disconnecting the battery, controller
wiring harness, and engine electronic
control module (ECM).

CAUTION

Grounding

electrical

equipment.

Hazardous

voltage

can

cause

severe injury or death.

Electrocution

is possible whenever electricity is
present. Ensure you comply with all
applicable

codes

and

standards.

Electrically ground the generator set,
transfer switch, and related equipment
and electrical circuits. Turn off the main
circuit breakers of all power sources
before servicing the equipment. Never
contact electrical leads or appliances
when standing in water or on wet
ground

because

these

conditions

increase the risk of electrocution.

Welding on the generator set. Can
cause severe electrical equipment
damage.

Before welding on the

generator set perform the following
steps: (1) Remove the battery cables,
negative (--) lead first. (2) Disconnect
all engine electronic control module
(ECM) connectors. (3) Disconnect all
generator set controller and voltage
regulator circuit board connectors.
(4) Disconnect the engine battery-
charging

alternator

connections.

(5) Attach the weld ground connection
close to the weld location.

Connecting the battery and the
battery charger. Hazardous voltage
can cause severe injury or death.

Reconnect

the

battery

correctly,

positive to positive and negative to
negative, to avoid electrical shock and
damage to the battery charger and
battery(ies).

Have

a

qualified

electrician install the battery(ies).

Short

circuits.

Hazardous

voltage/current can cause severe
injury or death.

Short circuits can

cause bodily injury and/or equipment
damage

.

Do not contact electrical

connections with tools or jewelry while
making

adjustments

or

repairs.

Remove all jewelry before servicing the
equipment.

Electrical backfeed to the utility.
Hazardous backfeed voltage can
cause severe injury or death.

Install

a transfer switch in standby power
installations to prevent the connection
of standby and other sources of power.
Electrical

backfeed

into

a

utility

electrical system can cause severe
injury or death to utility personnel
working on power lines.

Airborne particles.
Can

cause

severe

injury

or

blindness.

Wear protective goggles and clothing
when using power tools, hand tools,
or compressed air.

WARNING

Heavy Equipment

Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.

Do not use lifting eyes.
Lift the generator set using lifting bars
inserted through the lifting holes on
the skid.

WARNING

Summary of Contents for RGEN12

Page 1: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section 506087 01 INSTALLATION INST...

Page 2: ...d the product identification numbers from the generator set nameplate s Model Designation Specification Number Serial Number Accessory Number Accessory Description Engine Identification Record the pro...

Page 3: ...r set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables n...

Page 4: ...isk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire...

Page 5: ...nd because these conditions increase the risk of electrocution Welding on the generator set Can cause severe electrical equipment damage Before welding on the generator set perform the following steps...

Page 6: ...extremely hot during operation Servicing the engine heater Hot parts can cause minor personal injury or property damage Install the heater before connecting it to power Operatingtheheater beforeinsta...

Page 7: ...0 Field connection terminal block location 11 Spark plug locations both sides 12 Oil drain hose 13 Oil drain valve 14 Oil filter 15 Exhaust 16 Equipment ground 17 Battery charger 18 DSAI lead location...

Page 8: ...tery location battery purchased separately 14 Oil drain hose 15 Nameplate location on base 16 Oil drain valve 17 Exhaust 18 Carburetor heater access opening 19 LP fuel orifice location inside hose fit...

Page 9: ...wing 1 Inspect the generator set for loose or damaged parts or wires Repair or tighten any loose parts before installation 2 Check the engine oil Fill if necessary with the recommended viscosity and g...

Page 10: ...XP 6514 4 09 10 Section 1 Installation Figure 1 2 Generator Set Mounting Details and Dimensions RGEN12 ADV 7466A...

Page 11: ...XP 6514 4 09 11 Section 1 Installation Figure 1 3 Generator Set Clearances RGEN12 ADV 7466B...

Page 12: ...XP 6514 4 09 12 Section 1 Installation Figure 1 4 Generator Set Mounting Details and Dimensions RGEN17 18 ADV 7341A B...

Page 13: ...XP 6514 4 09 13 Section 1 Installation Figure 1 5 Generator Set Clearances RGEN17 18 ADV 7341B B...

Page 14: ...ated kW m3 min cfm RGEN12 3 8 135 RGEN17 18 5 3 187 Exhaust gas exiting the enclosure at rated kW _C _F 216 420 Figure 1 6 Exhaust Flow and Temperature 1 4 2 Air Requirements The generator set require...

Page 15: ...ces See Figure 1 11 or Figure 1 12 for fuel consumption Contact the fuel supplier for flow rate information or a gas meter upgrade Figure 1 2 or Figure 1 4 shows the location of the fuel inlet connect...

Page 16: ...e field while maintaining emissions standard compliance A trained technician or a Lennox dealer can convert the fuel system Accidental starting Can cause severe injury or death Disconnect the battery...

Page 17: ...osition 2 Disconnect the power to the battery charger 3 Disconnect the generator set engine starting battery negative lead first 4 Turn off the fuel supply 5 Remove the hose clamp and fuel hose from t...

Page 18: ...ng to the natural gas port and plugging the LP port For the RGEN12 model disconnect the DSAI leads for LP vapor See Figure 1 17 and Figure 1 18 1 7 2 Fuel Conversion RGEN17 18 For LP vapor fuel an ori...

Page 19: ...nerator set To convert from LP vapor to natural gas remove the fuel orifice and connect the DSAI leads together 1 8 Electrical Connections Hazardous voltage Backfeed to the utility system can cause pr...

Page 20: ...ect to a circuit that is supplied by the generator set if utility power is lost See Section 1 5 for more information about the 120 VAC power requirement 1 8 2 Remote Start Connection Connect leads 3 a...

Page 21: ...avoid touching the battery terminals with tools or other metal objects Remove all jewelry before servicing the equipment Discharge static electricity from your body before touching batteries by first...

Page 22: ...the possibility of electrical interference Verify that the leads and conduit do not interfere with the operation of the generator set or obstruct the service areas Verify that the electrical installat...

Page 23: ...retor Heater Location on Engine bulkhead removed to show heater location The heater thermostat is installed in the cord Figure 1 29 shows the location of the thermostat on the power cord Note Do not p...

Page 24: ...r model is set at the factory and should not normally require changes The controller s configuration mode allows adjustment of the system parameters listed in this section Use the instructions in this...

Page 25: ...ontroller to power down after 48 hours of inactivity The generator set master switch must be in AUTO for the sleep mode to function The default setting for controllers with application code version 1...

Page 26: ...ntroller display changes when the up or down arrow key is pressed X in the runtime hours display above denotes any number from 0 to 9 Press the down arrow key and then the up arrow key 3 times to ente...

Page 27: ...r set shuts down The generator set continues to run with the new settings until it shuts down but then reverts to the previous settings at the next startup if the changes have not been saved 1 14 1 Vo...

Page 28: ...s in Figure 1 34 through Figure 1 36 during the following procedure 1 Attach a frequency meter to the AC output leads or an electrical outlet on the load side of the generator set 2 Start and run the...

Page 29: ...o raise or lower the voltage stability gain in smaller increments Parameter 2P To enter volts Hz adjustment mode Parameter 3P To raise or lower the volts Hz 00 low 09 high or Hold Wait about 5 seconds...

Page 30: ...ility gain fine adjustment mode Parameter 5P To raise or lower the engine governor stability gain in smaller increments 4 P 4 P or or or Continued from Figure 1 34 Press 5 P 5 P Shaded boxes show whic...

Page 31: ...are 3 options when the display says SAVE Press or To return to the first parameter coarse voltage adjustment to check or change settings before saving See Figure 1 34 Yes or no flashes when the up or...

Page 32: ...diagram numbers and locations Wiring Diagram Description Drawing Number Page Schematic Diagram RGEN12 ADV 7592 33 Point to Point Wiring Diagram RGEN12 GM62285 34 Schematic Diagram RGEN17 18 ADV 7353...

Page 33: ...XP 6514 4 09 33 Section 2 Wiring Diagrams Figure 2 2 Schematic Diagram Single Phase RGEN12 ADV 7592...

Page 34: ...XP 6514 4 09 34 Section 2 Wiring Diagrams Figure 2 3 Point to Point Wiring Diagram Single Phase RGEN12 GM62285...

Page 35: ...XP 6514 4 09 35 Section 2 Wiring Diagrams Figure 2 4 Schematic Diagram Single Phase RGEN17 18 ADV 7353 F...

Page 36: ...XP 6514 4 09 36 Section 2 Wiring Diagrams Figure 2 5 Point to Point Wiring Diagram Single Phase RGEN17 18 GM52541 E...

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