background image

8

wall construction. Use the appropriate type of 

anchors for the application.

3. 

The  wall  mounting  plate  must  be  installed  flush 

against the wall so that the indoor unit will be flush 

after installation. Any space between the wall and unit 

will cause noise and vibration.

4.  The wall mounting plate must be installed horizontally 

level on the wall.

Installation of Wall Sleeve

The utility bundle may be routed out of the back of the unit 

or out either side. If the bundle is to be routed out the back 

through an external wall, use a field-provided wall sleeve 

to protect the utility bundle. 

NOTE: 

If the utility bundle will be routed out the side of the 

indoor unit and up the wall above a false ceiling, 

continue to the next section.

1.  Prior to making the hole and installing the wall sleeve 

for the utility bundle, check to ensure that there are 

no other utilities located in the wall behind the hole 

location.

2.  Cut a hole in the wall using a suitable hole saw. Hole 

should be at a slight downward slant ­ 3/16” to 3/8” 

toward the outdoor side.

3.  Measure the thickness of the wall from the inside 

edge to the outside edge and cut the field-provided 

wall sleeve at a slight angle 1/4” (6 mm) shorter than 

the thickness of the wall.

INSIDE

OUTSIDE

Typical

installation

procedure

shown.

Figure 13. Boring Hole for Wall Sleeve

USE SUITABLE TOOL TO CUT PVC FOR WALL

SLEEVE AT SLIGHT ANGLE AS SHOWN.

Figure 14. PVC Wall Sleeve Installation

NOTE: 

When passing bundled services through an 

exterior  brick  or  concrete  wall,  protect  the 

copper pipes and wiring from the effects of these 

construction materials by using a sleeve made 

of suitable material. The integrity of copper pipe 

and wiring can deteriorate when exposed to these 

construction materials.

Installation of Indoor Unit on Wall Mounting Plate

1. 

A length of field-provided flexible condensate piping 

should be connected to the drain prior to securing the 

unit to the wall mounting plate.

2.  If the factory­provided refrigerant piping connections 

and field-provided flexible condensate piping are long 

enough to enable final field connections after unit is 

installed  on  wall  mounting  plate,  use  field-provided 

tape to bundle them together.

3.  The utility bundle may be routed out of the back of 

the unit or out either side. If the bundle is to be routed 

out the back through an external wall, feed the utility 

bundle through the wall sleeve. If the utility bundle is 

to be routed out of the side of the indoor unit and up 

an inside wall, carefully form the utility bundle so that 

it makes a gentle 90° turn.

4.  Align the back of the indoor unit with the hooks at the 

top of the wall mounting plate. Move the unit from side 

to side to make sure that it settles securely.

5.  The bottom of the unit can be lifted to facilitate 

refrigerant piping and condensate drain connections, 

if necessary.

TEMPORARY

SPACER

(To facilitate

connections)

HOOKS AT TOP

OF MOUNTING

BRACKET

Figure 15. Secure Unit to Wall Mounting Plate

Indoor Unit Condensate Piping Connections

IMPORTANT

Make sure that drain piping is properly routed and 

insulated to prevent both leaks and condensation.

1. 

Use a field-provided hose clamp to secure the drain 

line stub on the side of the cabinet to a field-supplied 

1­inch (25 mm) drain line. 

NOTE: 

Take care not to over-tighten the hose clamps this 

may damage the drain line stub.

NOTE: 

Connection between stub and drain line must be 

watertight. Apply non-hardening plumbing joint 

compound if needed to ensure a watertight seal. 

2. 

Confirm proper slope (not less than 1/4 inch per foot 

(18 mm per meter) and routing of condensate lines to 

ensure moisture is drained away from the indoor unit.

3.  Drain should be as short as possible and should 

not have any droops or kinks that would restrict 

condensate flow and shall be approved resistant pipe. 

There must be a 2­inch (51 mm) space between the 

end of the condensate drain and the final termination 

point (ground, open drain, etc.) to ensure that the line 

will drain freely.

4.  After the system installation is complete, the 

condensate drain line must be checked for leaks 

and proper drainage. If a field-provided condensate 

Summary of Contents for MCA Series

Page 1: ...ll unit assembly must be thoroughly cleaned following final construction clean up All mini split operating conditions must be verified ac cording to these installation instructions MCA Series Units SINGLE ZONE MINI SPLIT SYSTEM 115V and 208 230V 507879 01 6 2019 Supersedes 11 2018 Table of Contents General 1 Use of Mini Split System During Construction 1 Included Parts 2 Model Number Identificatio...

Page 2: ...nting of refrigerant CFCs HCFCs and HFCs as of July 1992 Approved methods of recovery recycling or reclaiming must be followed Fines and or incarceration may be levied for non compliance CAUTION As with any mechanical equipment contact with sharp sheet metal edges can result in personal injury Take care while handling this equipment and wear gloves and protective clothing IMPORTANT All illustratio...

Page 3: ... 1 ton 018 1 5 tons 024 2 tons Refrigerant Type 4 HFC 410A Minor Design Sequence 1 1st Revision M C A 009 S 4 S 1 P Series Type M Mini Split OUTDOOR SINGLE ZONE AIR CONDITIONER UNITS Cooling Efficiency S Standard Efficiency Major Design Sequence A First Generation Nominal Cooling Capacity 009 0 75 ton 012 1 ton 018 1 5 tons 024 2 tons Refrigerant Type 4 HFC 410A Refrigerant Circuits S Single Circu...

Page 4: ... Shown System Dimensions Outdoor Units 19 1 8 486 2 3 4 70 11 7 8 302 21 7 8 556 30 3 8 772 30 5 8 778 2 1 2 64 1 2 13 1 2 13 MCA009S4S MCA012S4S MCA081S4S BOTTOM VIEW FRONT VIEW SIDE VIEW SIDE VIEW 12 5 8 322 11 1 4 286 2 3 8 60 3 5 8 92 DRAIN HOLE bottom of unit 11 3 4 298 Figure 2 09 12K and 18K Outdoor Unit Dimen sions Inches mm MCA024S4S 27 5 8 702 BOTTOM VIEW FRONT VIEW SIDE VIEW SIDE VIEW 1...

Page 5: ...4 425 9 1 8 232 5 127 31 5 8 803 7 1 2 191 11 3 4 298 1 3 4 44 Figure 6 12K Indoor Unit Wall Plate Dimensions Inches mm MWCA018S4 Left Rear Hole 2 1 2 in 64 mm diameter Right Rear Hole 2 1 2 in 64 mm diameter 20 3 8 518 5 5 8 143 Wall Mount Unit Outline 2 1 4 57 38 965 12 1 2 318 2 1 4 57 5 3 8 137 6 3 4 171 2 3 8 60 Figure 7 18K Indoor Unit Wall Plate Dimensions Inches mm MWCA024S4 Left Rear Hole...

Page 6: ... is less than the height of the wall C the distance from the unit to the wall B must be a minimum of 12 inches 305 mm If the height of the wall C is greater than the height of the unit A the distance from the unit to the wall B must be a minimum of 20 inches 508 mm Figure 10 Multiple Outdoor Unit Clearances Inches mm Indoor Unit FRONT VIEW Wall Vertical Clearance Clearance to Floor 72 inches 1829 ...

Page 7: ...fficient space around unit for proper operation and maintenance Install unit a minimum of 3 feet 1m away from any antenna power cord line radio telephone security system or intercom Electrical interference and radio frequencies from any of these sources may affect op eration Be sure to instruct customers how to properly operate the unit especially maintenance of air filter and oper ation procedure...

Page 8: ...ided refrigerant piping connections and field provided flexible condensate piping are long enough to enable final field connections after unit is installed on wall mounting plate use field provided tape to bundle them together 3 The utility bundle may be routed out of the back of the unit or out either side If the bundle is to be routed out the back through an external wall feed the utility bundle...

Page 9: ...ht and vibration of the unit where the operation noise will not be amplified Choose a location where the hot air discharged from the unit or the operation noise will not be a nuisance to neighbors Avoid installing the outdoor unit near a bedroom or other places where noise may cause a problem There must be sufficient space to carry the unit into and out of the site There must be unobstructed air f...

Page 10: ...d installation Failure to follow this notice could result in damage to roof surface Securing Outdoor Unit to Slab Frame or Rails If the outdoor unit is installed on a field provided slab or frame use lag bolts or equivalent to secure the outdoor unit to the slab or frame Four Field provided Anchor Bolts Figure 20 Securing Outdoor Unit to Slab Four Field Provided Anchor Bolts Figure 21 Securing Out...

Page 11: ...e threaded connections with the flared refrigerant lines Tighten the flare nuts lightly at first to obtain a smooth match as illustrated in Figure 24 Making Connections Male to Female Connection Table 3 Refrigerant Piping and Indoor Unit Connection Sizes Size Btuh Liquid Line in Suction Line in 9K 1 4 3 8 12K 1 4 1 2 18K 1 4 1 2 24K 3 8 5 8 A B CANT ON THE OUTSIDE OF THE FLARE MALE FLARE CONNECTIO...

Page 12: ...l refrigerant Failure to do so may result in reduced performance Leak Test and Evacuation Air and moisture remaining in the refrigerant system will have undesirable effects as indicated below Pressure in the system rises Operating current rises Cooling or heating efficiency drops Moisture in the refrigerant circuit may freeze Water may lead to corrosion of parts in the refrigera tion system The li...

Page 13: ...es CAUTION All terminal connections must be made as illustrated in the following diagrams Improperly connected wiring could damage unit or cause communication errors between indoor and outdoor units Outdoor Unit Refer to unit nameplate for minimum circuit ampacity and maximum over current protection size Make all electrical power wiring connections at the outdoor unit Be sure to reattach all elect...

Page 14: ...Systems and Terminal Designations System Capacity System Voltage Number of Conductors Wire Type Wire Gauge MCA Indoor to Outdoor Wiring Communication Power 1 2 3 and GND 12K 115VAC 4 Stranded and unshielded 16AWG Outdoor to Main Power L N and GND 12K 115VAC 3 14AWG 15A Indoor to Outdoor Wiring Communication Power 1 2 3 and GND 09K 208 230VAC 4 16AWG 10A Indoor to Outdoor Wiring Communication Power...

Page 15: ...8 230VAC Outdoor Unit Wiring Diagram COMPRESSOR Y G DC FAN CN 7 3 BLUE BROW N BLACK 3 2 L N RED BLUE Y G 1 Y G AMBIENT TEMP SENSOR DIS CHAR GE T E MP S E NS OR CN 21 Y G Y G Y G CN4_1 CN4_2 CN4_3 CN4_4 REACTOR CAPACITOR BROWN BROWN BLACK BLACK BLACK W V RED BLUE U CN 1A CN 3 CN 1 CN 2 CN 16 CN 50 CN 30 CN 29 CN 28 OUTDOOR MAIN PCB T5 T3 T4 Figure 30 12K 115VAC Outdoor Unit Wiring Diagram ...

Page 16: ...1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON ENC2 S1 0 F 0 F 0 F 0 F NETADDRESS CODE 0 15 16 31 32 47 48 63 FORSETTINGNETADDRESS CN10A DISPL AYBOAR D 8 Wired Controller OPTIONAL ADAPTER BOARD CN3 CN301 CN501 CN40 3 X Y E To LVM Comm Bus YELLOW BROWN RED 5 5 Programmable Wired Controller OPTIONAL 4 Note The programmable wired controller and LVM use the same p...

Page 17: ...ER CN5 INDOOR MOTOR INDOOR UNIT TO OUTDOOR UNIT CN_TIN Y G BLUE 5 WAY TERMINAL MAIN BOARD WIRING DIAGRAM 2 1 1 2 3 4 1 2 3 4 2 4 2 1 2 1 2 1 2 1 2 1 CN_L1 M 2 WHITE CN_N1 CN_S FAN CAPACITOR BOARD PC1_1 PC2_1 1 2 3 4 5 SWING MOTOR M 5 1 2 3 4 5 CN10 T1_room T2_pipe CN4 3 WHITE WHITE 3 1 2 1 2 3 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D E F 1 2 ON 0 8 4 1 2 3 5 6 7 C 9 A B D...

Page 18: ...rt circuit F4 Outdoor unit EEPROM parameter error F5 The outdoor fan speed is operating outside of the normal range p0 IPM malfunction or IGBT over strong current protection p1 Over voltage or over low voltage protection p2 High temperature protection of IPM module P3 Outdoor ambient temperature too low Table 8 Indoor Unit Error Codes Display Error Information p4 Inverter compressor drive error Te...

Page 19: ... is below 63 F 17 C In this instance you can use the MANUAL CONTROL button on the indoor unit to test the COOL function 1 Lift the front panel of the indoor unit and raise it until it clicks in place 2 The MANUAL CONTROL button is located on the right hand side of the unit Press it two times to select the COOL function See Figure 35 Manual Control Button 3 Perform Test Run as normal Terminal Block...

Page 20: ...20 ...

Reviews: